Professional Documents
Culture Documents
Incinerator BMS
Instrument EDC/VCM
Contents
BMS Fundamentals
BMS Design Standards
Incineration Fundamentals
PFD For Incinerator
Engros Waste Streams / Vents
Control Side of Incinerator
Hard Wired BMS Interlocks
Overview of New PLC based BMS at Incinerator B
Summary
Start Up Fear
Fuel has accumulated while burners are not operating
and then is ignited when a burner is lit
Shutdown Fear
Fuel accumulates after a burner goes out while
operating, then subsequently finds a source of ignition
Primary Purpose
To allow and ensure the safe start-up and shutdown of
the Fired Equipment
Secondary Purpose
To prevent overheating fired equipment and the
catastrophic release of process streams that result
Shutdowns/Trips (Interlocks)
NFPA
What is Incineration??
Quench
Absorber
Scrubb
er
Oxidizer
WH Boiler
Waste Constituents
Heavies assumed to be heavily chlorinated and High boiling Constituents. [ie C2H2Cl2, C2HCl3]
Lights - assumed to be non chlorinated Low boiling constituents.[i.e. CH4, C2H6, C2H6]
Oxidizer Chamber
Quench Absorber
Scrubber
H C l Vent
ra tio
FY
L ig h t C o lu m n s
FE
ra tio
FY
D C Vent
FE
ra tio
FY
H eat Vent
FE
ra tio
FY
O xy Vent
sp = 2200F
FE
T IC
Ta n k F a rm V e n t
TE
C o o lin g W a te r
LV -6 0
O x id iz e r
sum
FY
TE
ra tio
FY
T IC
AE
T o W a s te
H e a t B o ile r
O2
A to m iz in g S te a m
N a tu ra l G a s
FE
F IC
C o m b u s t io n A ir
FE
UY
>
sp = 1800F
A IC
sp = 3%
P IC
>
UY
B o ile r F e e d W a te r
P ro d u c t S te a m
FE
S te a m D ru m
H o t P r o d u c ts o f C o m b u s t io n
PT
FE
S te a m
C hest
LT
L IC
To Q u e n c h A b s o rb e r
B o ile r B lo w - D o w n
Items to be Controlled:
Control Boiler feed water addition to match steam production rate
Add additional water, should the steam drum level drop below a predetermined level.
Control the Steam production rate to maintain desired pressure in the steam
drum
Q u e n c h e r/A b s o rb e r
A b s o rb e r M a k e - U p W a te r
Items to be Controlled:
B o ile r E x h a u s t
L IC
LT
sp
AE
D e n s it y
A IC
sp
A b s o r b e r B le e d
R e c y c le A b s o r b e r
Pum p
The Scrubber
The purpose of the Scrubber is to remove the remaining Hydrogen Chloride
[HCl] and Chlorine{Cl2] from the gas stream prior to exhausting to the
atmosphere.
E x h a u s t to
A tm o s p h e re
S c ru b b e r
S c ru b b e r M a k e -U p W a te r
C a u s t ic S o lu tio n
Items to be Controlled:
Q u e n c h / A b s o rb e r
E xhaust
L IC
LT
sp
AE
AE
pH
A IC
sp
D e n s it y
A IC
sp
S c r u b b e r B le e d
R e c y c le S c r u b b e r
Pum p
O P T IO N
Different BMS
Interlocks
Are All Vents Main Valve and Block Valve Closed and
Vent Valve Open?
System Purge
Start Permissive and Pre Purge Interlock is OK, BMS
signals Combustion Air Control Valve to Open
10 minutes time delay holds, to verify Combustion
Valve Open (Limit Switch) and Flow is normal.
Different BMS
Interlocks
Thank You