Professional Documents
Culture Documents
Process
Products
Feedstocks
1)Feedstocks
1) Intermediate
2)Pretreatment
2) Main
3) Qualifications
3) By-products
Advantages
Commercialization Status
Sustainability &
Environmental Concerns
Societal Impacts
GASIFICATION
THERMOMOCHEMICAL
Fixed bed
Fluidized
bed
Novel designs
Any Organic
Material
1.
Examples: Ag wastes,
hazardous organic wastes,
industrial wastes.
2.
Pretreatment: Waste
typically segregated.
3.
PYROLYSIS
Fast Pyrolysis
Pretreatment: Sorting.
Qualifications: None
Slow Pyrolysis
Vacuum Pyrolysis
Pretreatment: Sorting.
Qualifications: W aste must be pre-sorted
and processed to <6 mm (1 to 2 mm.
preferred) and <10% moisture content to
assure high heat transfer rate.
Flash Pyrolysis
Grains
Circulating Fluid Bed & Transported Bed
Mostly: Corn
Slow Pyrolysis
Grain Biomass
2-Stage
Slow
Pyrolysi
s
Wet-Mill Fermentation
Aerobic Digestion
ETHANOL PRODUCTION
Pretreatment: Wet-mill
fermentation
2.
3.
1.
2.
3.
Qualifications: Grain
processing
1.
The current fuel ethanol industry was launched in the US in 1979 with
small on-farm plants and in educational institutions. They were very
small and inefficient. On average, the efficiency of the plants has
increased about 2% per year and the average size today is about 50
million gal/yr. The fossil energy in, to renewable energy out is now
about 1 to 1.6 and steadily improving. With innovations being
commercialized, that ratio will soon be well over 2:1. Within 2 years it
should be 3:1 and within four years it should be possible to incorporate
cellulosic feedstocks into standard corn to ethanol plants. In the US, it
is now anticipated that a capacity of 15 billion gal/yr from corn, milo,
sugar cane and other starch and sugar crops is possible without
interfering with the food/feed supply. As long as the price of oil remains
over $50/bbl and corn under $3/bushel, with todays incentives, the
ethanol industry will continue to grow and prosper.
Pretreatment: Dry-mill
fermentation
Qualifications: Grain
processing
Transesterif
ication
Transesterification
Mesophilic
Process
Thermofilic
Process
Bioreactor
Vessel
2.
3.
1. New wealth industries: New wealth in a society can only be generated by new wealth
industries based on the development of natural resources: Mining oil, gas, coal, oil
shale, tar sands, metals, minerals, etc. Agriculture Silvaculture forestry and wood lot
operations Aquaculture fishing Renewable energy technologies solar, wind, biomass,
geothermal, hydropower (including current, tidal and wave energy) and renewable hydrogen
Recovered and recycled materials Human creativity All activities generating enterprise
and wealth are derived from these basic resources. Crucially for this energy-oriented activity,
note that energy efficiency, rooted in human creativity, is the foundation of a sound energy
policy. It is also important to understand that new wealth industries generate a powerful
multiplier effect as the new wealth moves from its source through the marketplace. This
value is further multiplied when ownership and value-added benefits accrue to those
converting new wealth resources into marketable products, as well as to the communities
where the conversions occur. The mining of resources is facing difficulty, as these resources
are being depleted and skillful utilization of more sustainable, new wealth resources steadily
increase 2. "The economies of scale versus the economies of integration and value":
Routinely the economies of scale lead to large scale operations where profitability is the
commanding factor. But there are three other considerations: The economies of integration,
where every Btu of energy, every Kw of power, every nutrient, and every human talent is
cascaded through the facility until it reaches a point of minimal influence. The exception in
diminishing influence is the human talent that continually gains value as new skills and
interests accumulate. The economies of value, first to the workers who gain satisfaction,
value to the facility, and more income for both. This occurs as the person cascades through
and up the hierarchy. The economies of scale generally lead to compartmentalization
obviating this value. Where economies of integration and value occur, the family and the
community gain as the value-added benefits multiply. This strengthens the individual, the
family, the community and the nation since there is visible, meaningful and felt
interconnectivity between natural processes and the human endeavor. 3. "The benefits that
accrue to a nation and its people when there are committed actions to the preservation and
protection of Gods creation".
There are major opportunities to improve the well being of farmers and ranchers and
low-income rural citizens throughout the world. This will occur by having access to
locally produced fuels, through job creation, and opportunities for ownership in
production facilities. Energy and economic security factors are also improved.
Compost
Properly structured, this technology provides waste collecting jobs for low-income
people and opportunities for skilled technicians. This benefits communities through
waste clean up (public health benefits), the use of local feedstocks and by providing
decentralized power and fuels as well as charcoal to increase soil fertility and organic
matter levels.
The societal impact should be very positive if thoughtful practices and good
science/engineering practices are followed throughout the process. In some developing
countries, digesters are being made available at very low costs, permitting a family to
produce enough gas to cook all meals by using human and animate waste and whatever
other organic material is readily available. This also helps clean and sanitize the area
while providing a valuable soil amendment for improved gardening. Continued
engineering advances are needed to increase the effectiveness of small-scale digesters
while keeping the price affordable for poor people.
Or gani c Wastes
Bioreactor Vessel
Or ganic Wast es
Landfill Site
Static Pile
AEROBIC
1.
Landfill
Site
LANDFILL
ANAEROBIC DIGESTORS
Biodiesel Production
BIOMOCHEMICAL
The inherent difficulty in optimizing the benefits for local people is the
economies of scale. A shift in focus to the economies of integration and value
offers promise. The focus should be on cascading every Btu, kilowatt, drop of
water, nutrient, chemical and human talent through the system to save money,
produce co-products and optimize the productivity and satisfaction of the
workers. There are also opportunities in the formation of farmer/worker coops to
own and operate the facility. There could be a focus on keeping the value-added
benefits in the rural community and in strengthening the community while
gaining the multiplier of benefits by turning money over within the community. It
is necessary to develop gasification technologies that will encourage economies
of integration and value in order to ensure the competitiveness of such systems
with economies of scale facilities. Government policy, regulations and incentives
may be necessary for small facilities to compete. However, this could well be
justified in terms of overall benefits to society.
Turned windrow
In-vessel compost
Pretreatment: None
Added renewable energy to the nations energy mix. Cleaner environment if landfills
are properly maintained. Availability of decentralized energy, both electric and thermal,
to the community. This would be of considerable value in the event of a regional or
local energy emergency
Qualifications: None
Practically any
Organic Waste
Pretreatment: Sorting
Qualifications: a separation
between organic and
contaminants is necessary
Improves social quality through simple processes available to homeowners and farmers
alike. Reduces need for chemical fertilizers. Can be low cost.
Gasification
Fixed bed
Fluidized
bed
GASIFICATION
THERMOMOCHEMICAL
2-Stage Gasifier
Open top
Aqueous Phase Reforming
Products
Feedstocks
Any Organic
Material
Examples: Ag wastes,
hazardous organic
wastes, industrial
wastes.
1.
Pretreatment: Waste
typically segregated.
2.
3.
Qualifications: Dry
MSW is favorable.
Coal size distribution
must be controlled to
ensure good bed
permeability.
Final Conversion
Technology
(Optional): FischerTropsch Catalytic
Conversion
Advantages
Commercialization
Status
Sustainability &
Environmental Concerns
Societal Impacts
The inherent difficulty in optimizing the benefits for local people is the
economies of scale. A shift in focus to the economies of integration
and value offers promise. The focus should be on cascading every
Btu, kilowatt, drop of water, nutrient, chemical and human talent
through the system to save money, produce co-products and
optimize the productivity and satisfaction of the workers. There are
also opportunities in the formation of farmer/worker coops to own and
operate the facility. There could be a focus on keeping the valueadded benefits in the rural community and in strengthening the
community while gaining the multiplier of benefits by turning money
over within the community. It is necessary to develop gasification
technologies that will encourage economies of integration and value
in order to ensure the competitiveness of such systems with
economies of scale facilities. Government policy, regulations and
incentives may be necessary for small facilities to compete. However,
this could well be justified in terms of overall benefits to society.
Pyrolysis
Slow Pyrolysis
Feedstocks
Products
Vacuum Pyrolysis
Any Organic
Material
Flash Pyrolysis
Pretreatment:
Sorting.
Intermediate products:
Syngas and Charcoal
Qualifications: None
Any Organic
Material
By-products: Electricity
and Thermal Energy
PYROLYSIS
THERMOMOCHEMICAL
Pretreatment: Sorting.
Qualifications: Waste
must be pre-sorted and
processed to <6 mm (1
to 2 mm. preferred) and
<10% moisture content
to assure high heat
transfer rate.
Advantages
Commercialization
Status
Sustainability &
Environmental Concerns
Societal Impacts
Ethanol Production
Wet-Mill
Fermentation
Dry-Mill Fermentation
ETHANOL PRODUCTION
BIOCHEMICAL
Advantages
Feedstocks
Grains
Mostly: Corn
Wet-Mill Fermentation
Pretreatment: Wet-mill
fermentation
Qualifications: Grain
processing
Dry-Mill Fermentation
Products
Qualifications: Grain
processing
Commercialization
Status
The current fuel ethanol industry was
launched in the US in 1979 with small onfarm plants and in educational institutions.
They were very small and inefficient. On
average, the efficiency of the plants has
increased about 2% per year and the
average size today is about 50 million gal/yr.
The fossil energy in, to renewable energy
out is now about 1 to 1.6 and steadily
improving. With innovations being
commercialized, that ratio will soon be well
over 2:1. Within 2 years it should be 3:1 and
within four years it should be possible to
incorporate cellulosic feedstocks into
standard corn to ethanol plants. In the US, it
is now anticipated that a capacity of 15
billion gal/yr from corn, milo, sugar cane and
other starch and sugar crops is possible
without interfering with the food/feed supply.
As long as the price of oil remains over
$50/bbl and corn under $3/bushel, with
todays incentives, the ethanol industry will
continue to grow and prosper.
Sustainability &
Environmental
Concerns
There are critical factors in the
advance of the ethanol industry using
starch and sugar crops as
feedstocks. The industry must ensure
the environmental community and the
public in general that, as the industry
further matures, it will ensure the
protection and enhancement of:
organic matter in the soils, Soil
organisms,
Water quality and quantity,
Wildlife and their habitat,
Wetlands,
Watersheds,
Rural communities, through
ownership in biorefineries and
appropriately keeping the valueadded benefits in the farm community
Societal Impacts
1. New wealth industries: New wealth in a society can only be generated by new wealth industries
based on the development of natural resources: Mining oil, gas, coal, oil shale, tar sands, metals,
minerals, etc. Agriculture Silvaculture forestry and wood lot operations Aquaculture fishing
Renewable energy technologies solar, wind, biomass, geothermal, hydropower (including current, tidal
and wave energy) and renewable hydrogen Recovered and recycled materials Human creativity All
activities generating enterprise and wealth are derived from these basic resources. Crucially for this
energy-oriented activity, note that energy efficiency, rooted in human creativity, is the foundation of a sound
energy policy. It is also important to understand that new wealth industries generate a powerful multiplier
effect as the new wealth moves from its source through the marketplace. This value is further multiplied
when ownership and value-added benefits accrue to those converting new wealth resources into
marketable products, as well as to the communities where the conversions occur. The mining of resources
is facing difficulty, as these resources are being depleted and skillful utilization of more sustainable, new
wealth resources steadily increase 2. "The economies of scale versus the economies of integration and
value": Routinely the economies of scale lead to large scale operations where profitability is the
commanding factor. But there are three other considerations: The economies of integration, where every
Btu of energy, every Kw of power, every nutrient, and every human talent is cascaded through the facility
until it reaches a point of minimal influence. The exception in diminishing influence is the human talent that
continually gains value as new skills and interests accumulate. The economies of value, first to the workers
who gain satisfaction, value to the facility, and more income for both. This occurs as the person cascades
through and up the hierarchy. The economies of scale generally lead to compartmentalization obviating
this value. Where economies of integration and value occur, the family and the community gain as the
value-added benefits multiply. This strengthens the individual, the family, the community and the nation
since there is visible, meaningful and felt interconnectivity between natural processes and the human
endeavor. 3. "The benefits that accrue to a nation and its people when there are committed actions to the
preservation and protection of Gods creation".
Biodiesel Production
Biomass Management Technology
Products
Feedstocks
TRANSESTERIFICATION
BIOMOCHEMICAL
Transesterification
1.
2.
3.
Advantages
Biodiesel has slightly lower energy content than fossil diesel. It has a higher
cetane value, is essentially free of contaminates like sulfur and aromatics,
and burns cleaner than diesel fuel. It significantly reduces smoke, unburned
hydrocarbons and carbon monoxide. It does, however, slightly increase
oxides of nitrogen. The level of these reductions is a function of the blend
levels. B-5 is acceptable by most engine manufactures. B-20 by a few, and, in
the US, essentially none at B-100. B-2, used to decrease emissions and
improve lubricity, is becoming increasingly attractive.
The production of biodiesel is relatively easy and there is no need for
significant infrastructure changes to gain full access to the market.
Its capacity is more limited than ethanol because of feedstock availability and
does not have be ability to use most biomass waste streams and cellulosic
and woody biomass. However, those feedstocks can be converted to a diesel
type fuel, like Sun Diesel in Germany. In the US, biodiesel is defined by law
as a mono ester of a long chain fatty acid. This requires a transesterfication
process.
Commercialization
Status
Biodiesel is fully commercialized
world wide.
Sustainability &
Environmental
Concerns
These factors are similar to
those covered in the ethanol
section. There are fuel versus
food and feed factors as well
as the potential of
environmental degradation.
These are all manageable if
proper procedures are
followed and research,
development and deployment
are aggressively pursued in
advancing technologies that
will enhance the environment
and provide opportunities for
low-income people throughout
the world.
Societal Impacts
Anaerobic Digesters
Advantages
Mesophilic Process
Thermofilic Process
ANAEROBIC DIGESTERS
BIOMOCHEMICAL
Commercialization Status
Anaerobic digesters are fully commercialized
throughout the world. However, the technology is
constantly being upgraded and improvements are
impressive. They range in size from mammoth
wastewater treatment plants to single family units in the
developing nations, In agriculture operations, there are
generally two approaches: 1) Dairy farmers or other
animal feeding operators owning and operating the
digester and engine generator set, marketing the
electricity to the grid and using the thermal energy and
digestate. 2) The farmer owns the animals, a separate
business owns and operates the digester and engine
generator set, farmer is paid for the manure and buys
the electricity and thermal as needed. In some cases
the farmer also owns the digester and the digestate.
Another option is to use the gas only for thermal use or
to simply flare the gas. In these cases, the purpose is to
process the manure to benefit the environment.
Products
Feedstocks
Almost any organic
material
Ex: paper, grass
clippings, leftover food,
sewages, animal
wastes; and other
forms of biomass like
distillers grains.
Pretreatment: Sorting
or screening to remove
inorganic material.
Qualifications: The
material may need to
be pre-processed and
water added.
Sustainability &
Environmental Concerns
If properly constructed and operated, anaerobic
digesters can make major contributions to the
environment while reducing greenhouse gases.
The methane is produced in the digester and
the gas beneficially used instead of the manure
decomposing and releasing gases to the
atmosphere. Additionally, manure and urine give
off bad odors and harbor troublesome
pathogens. Manure is costly to spread and can
contaminate the soil, and concentrate minerals
in excessive amounts. These problems are
solved by the digester, The liquid fraction of the
digestate can be safely applied to soils at
opportune times. The solid fraction can be used
as bedding for the cows or used an organic
fertilizer.
Societal Impacts
Landfill
Bioreactor Vessel
Landfill Site
LANDFILL
BIOMOCHEMICAL
Advantages
Bioreactor Vessel
Landfill Site
Commercialization
Status
Fully commercialized worldwide
Feedstocks
Organic Wastes
Pretreatment: Sorting pretreatment
Qualifications: The waste
must be contained,
compacted and covered in
a vessel
Products
Organic Wastes
Pretreatment: None
Qualifications: None
Sustainability &
Environmental Concerns
Societal Impacts
Compost
Compost
Static Pile
COMPOST
BIOMOCHEMICAL
Advantages
Commercialization
Status
Fully commercialized worldwide. Wide
range of technologies.
Products
Feedstocks
Practically any
Organic Waste
Pretreatment: Sorting
Qualifications: a
separation between
organic and
contaminants is
necessary
Sustainability &
Environmental Concerns
Fully sustainable because organic matter
is being recycled, improving overall
environment.
Societal Impacts