Professional Documents
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Course Title
:
:
EBB 324
Advanced Materials and
Composites
4
Course Unit :
Core
Type of Course :
Name of academics :Dr. Mariatti Jaafar
Dr. Hazizan Md Akil
Course Objectives/Course
Outcomes (CO)
1. To classify different types of advanced
composite materials
2. To select and justify a suitable advanced
composite materials for specific applications
3. To propose a suitable fabrication
technique of advanced composite materials
for specific applications
4. To apply suitable theory to estimate the
properties of the advanced composite
materials
Reinforcement-matrix interface
(Wettability, Interfacial bonding, methods to measure
bond strength)
Polymer matrix composites
(Introduction,
types
of
polymer
matrices
(thermoplastics, thermoset & rubber), processing of
PMC- Hand lay-up, spray-up moulding methods
(match die moulding, bag moulding method, vacuum
bagging, pressure bagging, RTM), pultrusion,
filament winding)
Polymer matrix composites
(Some commercial PMCs- epoxy and polyester matrix
composites, PEEK matrix composites, rubber matrix
composites, etc.)
References
R.F. Gibson, Principles of Composite
What is Composites?
Combination of 2 or more materials
Each of the materials must exist
more than 5%
Presence of interphase
The properties shown by the
composite materials are differed
from the initial materials
Can be produced by various
processing techniques
Classifications of
composites
Matrix; PMC, MMC, CMC
Function; electrical & structure
Geometry of reinforcements; fiber
Classification based on
Geometry of reinforcement
Composite
materials
Flak
e
Particulate-
Fibercomposites
Random
Uni-
orientatio
n
directiona
l
Whiske
rs
composites
Twodirectiona
l
Random
Uni
orientatio
n
-directional
Examples of composites
a)
b)
c)
d)
Classification based on
Matrices
Composite
materials
Matrices
Polymer Matrix
Composites
(PMC)
Thermoset
Thermoplast
ic
Metal Matrix
Composites
MMC)
Rubber
Ceramic Matrix
Composites
(CMC)
toughness
Can withstand elevated temperature
in corrosive environment than PMC
Most metal and alloy can be used as
matrices
Natural Composites
Wood
Consists of cellulose, hemiselulose &
lignin
Cellulose- the strongest component,
65% unidirectional alignment
Lignin behave as adhesive, tighten the
wood components
Natural Composites
Bone
Example; hydroxyapatite reinforced
collagen composites
Pole (Construction
Traditional
Industry)
woodsteelconcretepoly
mer composite (made of
layers of glass fabric + resins)
Advantages of Polymer
Composites
1) won't rust, or corrode
2)require no preservatives
3) light-weight, lighter than
aluminum, wood, steel or
concrete.
4) the lowest possible total
installed cost
Benefits of Composites???
Improved properties (thermal,
mechanical, electrical, etc)
Many end-applications
Antaramuka/antarafasa
Matriks: Fungsi
Mengikat bahan tetulang
Memindah dan mengagihkan beban
kenaan kepada tetulang, ttp
pemindahan beban bergantung
kepada ikatan antaramuka
Matriks
Needs to withstand temperature
variations
Offer weight advantages, ease of
handling
Antarafasa: Fungsi
Memindahkan tegasan daripada
matriks kepada bahan tetulang
Synthetic
Fumed silica, fused silica, glass, etc
Epoxy, polyester, PP, PE, etc
Synthetic
Rongga
ruang udara yang terkumpul atau
terperangkap dalam komposit
dalam komposit, rongga wujud
dalam matriks, antaramuka dan
antara gentian-gentian
kehadiran rongga dalam struktur
komposit menyebabkan
wujudnya titik pemusatan
tegasan- menjejaskan sifat-sifat
akhir komposit
Examples of different
composite geometrical
arrangements