1 Competence and After Sales - Rev 1

Gebr.
Pfeiffer SE
Company, Competence,
Services
Gebr. Pfeiffer SE
Company
and
Competence
Head office with list of product range
grinding: vertical roller mills MVR/MPS, ball mill, molekulator mill

separating: SUT/SUV recirculating air separators SLV high-efficiency separator.
drying:
TRT Triplex dryer
calcining: MPS mill, GK gypsum kettle
hydrating: lime hydrators KLV/KLE
www.gpse.de
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Gebr. Pfeiffer further Machine range
SLV high
efficiency
separator
SUV distribution
table separator
GK gypsum kettle
MRD ball mill
TRT Triplex dryer

KLV hydrating machine
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Company History
1864
Foundation of company
1890
1st separator for the cement industry
1894
1st mill for the cement industry
1956
1st MPS mill
1979
1st MPS mill for cement grinding
1994
Introduction of MPS B-Series
2000
2005
2006
2007
Establishment of Gebr. Pfeiffer (India) PVT. LTD

Establishment of Gebr. Pfeiffer Inc. / USA
1st MVR mill
1st MultiDrive mill
Gebr. Pfeiffer SE is still a 100% family-owned group of companies

www.gpse.de
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Our competence
examination of materials
manufacture
www.gpse.de
design and conception
erection, commissioning, after sales
Folie 6 von
Services
For
New Clients
Customer services
Test station with laboratory
Material testing (grinding, classifying, drying)
Assessment of test results for plant rating
Advisory service for plant upgrade and
feasibility
Processing of materials at the laboratory
Determination of material characteristics like
grindability and abrasiveness
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Customer services
Design and Conception

Plant design and layout
Feasibility study (process, space
requirements, upgrading)
Engineering of processing plants
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Customer services
Erection, commissioning
Supervision of grinding plant erection
Supervision of grinding plant commissioning
Maintenance training of client staff
(at site or at GP head office)
Process training for client staff
(at site or at GP head office)
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After Sales Service

Specialists
Service through Specialists
Available staff services and activities:

Consulting on site, via phone and e-mail
General inspection of complete grinding plant with wear analysis
Inspection of hydraulic systems and lub units with oil analysis
Assessment of process and optimization to reduce power consumption,
increase of throughput and increase of availability
Inspection and calibration of instrumentation and control system
Emergency service in case of failures/damages
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Service through Specialists
Service documentation by:
reports with check list results

wear analysis of grinding elements (EWA)
spare part recommendations and quotations
operation data analysis with recommendations
product analysis
lubricant analysis
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After Sales Service

Upgrading
of old MPS mills
After Sales Service
Modernisation and Upgrading of MPS mills

Lift-and-Swing-System
SLS high-efficiency classifier
new components
grit extraction screw conveyor
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After Sales Service

Electronic Wear Analysis
EWA

Analysis of current wear situation
Forecast of remaining lifetime
Action plan - new spares, regeneration, dam
ring adaptation
Information on specific wear rate (g/t)
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Measurement procedure:
- push the template over the grinding
roller liner. Take care to reach the stop
(1)
- measure distance between template
and liner
template for grinding roller

roller liner
Measure wear at all grinding rollers !
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worn profile, wear = distance
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Measurement procedure:
- clean grinding table
wide strip to see wear profile fluctuations
- place the templates on the places
marked. Take care to reach the stops (1, 2)
- push the template to the stop
template for grinding table
- measure distance between template and

liner
Grinding table
worn profile, wear = distance
Measure wear at maximum when wear

profile fluctuates (waves).
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Needed for calculation

of specific wear and
remaining life time
Total quantity ground

(metric tons)
Total operating time

(hours, from new or
rebuild condition)
to be send to tp-i@gpse.de
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After Sales Service

Spare Parts
Spare Parts Service

Supply of OEM Quality spare parts
PFEIFFER own workshop for
Casting, welding, machining, assembly
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Machine shop
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Assembly field
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Spare part recommendations
Example:
Grinding Roller,
spare parts drawing
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Spare parts recommendation

Example: Grinding Roller, Spare parts list
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Spare parts recommendations
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After Sales Service

Check lists
for
client inspections
Regular inspections and activities

Inspections according to Manual:
In the manual, chapter 8 provides all of the necessary information for on-site
maintenance. Following these inspection guidelines is very important for long
lifecycles and preventing worst-case-scenarios.
List of inspections and service works
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Examples
- Tightening torques for screws (1)
- Wear-tolerance charts regarding mill equipment (2)
- Gap- and wear measurement of pressure frame torque support (3)
2.
1.
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3.
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Lubrication instructions of manual provide:

- sketch with position of lubrication points (1)
- lubrication lists
(2)
additionally available: table for oil history (3)
(1)
(2)
(3)
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Mill Manual: Lubrication Chart
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Oil Sample
Check-list for oil samples
grinding rollers
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Record and monitor executed inspections
Fixed
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Record and monitor executed inspections
Remarks refer to the

chapters in the Mill Manual
where to find the information
for maintenance work
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After Sales Service

Lubricant Analysis
Lubricant Analysis
Pfeiffer cooperates with
Oel Check
an independent laboratory!
www.gpse.de
Analysis of oil/grease quality
Analysis of contamination
Information about machine condition
Advice about possible further oil use
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Important Oil Parameters
Viscosity at 40C
Viscosity at 100C
Viscosity Index
Water content
Iron content
(small particles)
PQ Index
(bigger particles)
Contamination (particle counting)
Oil aging
Very helpful is an infra-red spectrum analysis, especially when the reference

spectrum of fresh oil is available for comparison.
To ensure the correct oil quality and to have the reference of fresh oil Pfeiffer
takes oil samples during commissioning of mill.
Regular analysis of roller oil is stipulated in the manual.
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Results of oil analysis
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Results of oil analysis
Beside the above mentioned important parameters you will get:

1. Data on wear
Iron
Chrome
Tin
Aluminium
Nickel
Copper
Lead
Molybdenum
2. Data on condition of additives

Calcium
Magnesium
Boron
Zinc
Phosphor
Barium
Sulfur
3. Data on contamination
Silicium/Silicone
Potassium
Natrium/Sodium
Lithium
Water
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record oil history
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Monitoring of process
conditions
MPS mills
Monitoring process conditions
Monitoring Process Conditions

Monitoring for data exchange with GP
TP-I office
For remote process troubleshooting
www.gpse.de
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Monitoring process conditions

Monitoring Process Conditions
Monitoring of process conditions helps operating-personnel with:
Characterise grinding process

Adjusting grinding efficiency
Monitoring changes in process values
Trouble Shooting
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Barbarossastrae 50-54
P.O. Box 3080
67618 Kaiserslautern
Phone: ..49-631-4161-0
Fax: ..49-631-4161-290
e-mail: kv-p@gpse.de
homepage:www.gpse.de
Thank you!

1 Competence and After Sales - Rev 1

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Gebr.

Head office with list of product range

grinding: vertical roller mills MVR/MPS, ball mill, molekulator mill

Gebr. Pfeiffer further Machine range

MRD ball mill

TRT Triplex dryer

1st separator for the cement industry

1st mill for the cement industry

1st MPS mill

1st MPS mill for cement grinding

Introduction of MPS B-Series

Establishment of Gebr. Pfeiffer (India) PVT. LTD

Gebr. Pfeiffer SE is still a 100% family-owned group of companies

design and conception

erection, commissioning, after sales

Design and Conception

After Sales Service

Service through Specialists

Available staff services and activities:

Service through Specialists

Service documentation by:

reports with check list results

After Sales Service

After Sales Service

Modernisation and Upgrading of MPS mills

After Sales Service

Electronic Wear Analysis

Electronic Wear Analysis

template for grinding roller

Measure wear at all grinding rollers !

worn profile, wear = distance

Electronic Wear Analysis

template for grinding table

- measure distance between template and

Measure wear at maximum when wear

Electronic Wear Analysis

Needed for calculation

Total quantity ground

Total operating time

Electronic Wear Analysis

After Sales Service

Spare Parts Service

Spare part recommendations

Spare parts recommendation

Spare parts recommendations

After Sales Service

Regular inspections and activities

Regular inspections and activities

Regular inspections and activities

Lubrication instructions of manual provide:

Regular inspections and activities

Regular inspections and activities

Regular inspections and activities

Regular inspections and activities

Remarks refer to the

After Sales Service

Analysis of oil/grease quality

Information about machine condition

Advice about possible further oil use

Important Oil Parameters

Very helpful is an infra-red spectrum analysis, especially when the reference

Results of oil analysis

Results of oil analysis