Division - Name - Date - Language

WHAT IS BUSWAY

Division - Name - Date - Language

TYPE OF BUSWAY
BY CONDUCTOR MATERIAL

COPPER OR ALUMINIUM

BY AMPERE CAPACITY

I-LINE I AND I-LINE II

BY GROUND SYSTEM

INTEGRAL GROUND OR INTERNAL GROUND

BY NUMBER OF CONDUCTORS IN BUSWAY

Division - Name - Date - Language

3 bars, 4 bars, 5 bars,

TYPE OF BUSWAY(continue)
BY DEGREE OF PROTECTION

IP 40, 41, 54, 55, 65, 66

IP definition - IEC 529-1989

First characteristic
numeral:
against ingress of solid
foreign objects

Second
characteristic
numeral:
against ingress of water
with harmful effects

Additional
letter
(optional):
against access to
hazardous parts
with:

Supplementary
information
specific to:
(optional)

0: Non-protected

0: Non-protected

A: Back of hand

1: >=50mm diameter

1: Vertically dripping

B: Finger

2: >=12.5mm diameter
3: >=2.5mm diameter

2: Dripping (15 degree C: Tool

tilted)
3: Spraying
D: Wire

H: High_voltage
apparatus
M: Motion during
water test
S:
Stationary
during water test
W:
Weather
condition

4: >=1.0mm diameter

4: Splashing

5: Dust protected

5: Jetting

6: Dust tight

6: Powerful jetting
7: Temporary immersion
8: Continuous immersion

Division - Name - Date - Language

TYPE OF BUSWAY(continue)
BY SHORT CIRCUIT RATING

Standard short circuit UL ratings: 3 cycles - feature CF25, CR25

High short circuit UL ratings: 3 cycles: CFH25, CPH25

High short circuit IEC ratings: 1 sec / 3 sec - IGB feature CFJ25, CPJ25

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Cable VS Busway

Cable

Busway

Tx

M DB

Division - Name - Date - Language

Cable VS Busway

Busway

Division - Name - Date - Language

Cable VS Busway

MDB

Maintenance

DB

Division - Name - Date - Language

Cable VS Busway
Compact
Reduced dim.
Flexibility of
Changing install.

Easy operation

Division - Name - Date - Language

I- Line typical application (1,2)

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10

I- Line typical application (3,4)

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11

I-LINE BUSWAY
I-LINE I

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I-LINE II

12

FEATURE
Rated voltage: 600V AC
3 and 4 Pole(100% neutral)
Copper and Aluminum conductors
I-LINE I : 225/250 to 600/630A
I-LINE II : 800A to 5000A

Ratings - from 800A to 5000A(CU) and 800A to 4000A(AL)

according to UL, IEC standard

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13

FEATURES (continue)
Sandwich structure
IGB system
High IP ratings up to IP66
Easy Joint Pak
VISI-TITE One Bolt Joint
Totally Enclosed Housing
High short circuit current: J series

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14

FEATURES(continue)
Housing thickness: 1.8mm in straight length and 2mm in fittings.
Housing made by Electro- galvanized steel
Paint - all steel enclosures use Polyester Epoxy electrostatic
powder finish Color: ANSI 49 gray
Universal fittings
Plug In Units - Square D MCCBs and MG MCCBs

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15

I-LINE II

Division - Name - Date - Language

16

Sandwich Construction
Total enclosure, spread heating
through its housing
Low temperature rise enable
higher current rating
Save space, save money

Division - Name - Date - Language

17

IGB Integral ground bar

Ground bar material:electrical grade
aluminum
Wrap around construction with two
1/16 ground busbars
50% continuous current capacity
ground path, temp. raise not over
550C
IGB has 7-42% more cross sectional
area than a conventional 1/8 (3
mm) thick bar
80% less impedance

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18

Mylar- Insulation
Excellent dielectric performance
Two layers Mylar wrap each bar
(only single layer needed according
to IEC standard )
B class: 130 degree
100% 7500VDC tested in 10 sec
before ship
Over 20 years of experience.

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19

Conductors
High purity copper and Aluminum

Silver plated or tin plated over

entire length
Cross section greater than UL
standard. Bar size is largest in
all competitors.
Thickness is 6.36mm,1/4
Results: Low contact resistance,
low voltage drop,

Division - Name - Date - Language

20

EZ Joint Pak
Single bolt make the installation faster.
Small contact resistance; greater contact
area; reliable contact force
3mm(1/8) can be adjusted in joint
This can also take care of expansion
Pre-assembled on I Line II busway
and fittings.

Division - Name - Date - Language

21

Visitite Bolt
Single bolt connection
double

head

visible

torque indication

No

torque wench required

Torque

Division - Name - Date - Language

requirements 70 lb-ft (+- 10 lb-ft)

22

Joint Cover
Within the same ampere range, all I Line busway
lengths & fitting are fully compatibility

Feeder, Plug-in & Riser use the standard universal

tie channels (Joint Cover), helping to speed up the
installation process

Division - Name - Date - Language

23

ELBOW
I Line busway allows the use of the same accessories to
fit all lines, simplifying pre-installation labor

Division - Name - Date - Language

24

I-LINE II accessories

Expansion fitting (Indoor only)

Unfused reducer

Division - Name - Date - Language

25

Hanger

Flat Hanger

Edgewise Hanger

Spring Hanger

Division - Name - Date - Language

26

I- Line II quick selection

Application
Transformer to LV
panel;
Panel to panel
Vertical electrical
distribution;
(in electrical well)
Horizontal electrical
distribution to the
downstream
switches

Division - Name - Date - Language

Busway
type (Cu)

PIU distance

IP ratings
Outdoor:
IP66(COFxxxxG)
Indoor:
IP40/41; IP54/55
IP65

CF (feeder)

No

CR (riser)

Single side;
Indoor:
Gap 610 mm/ 2 ft IP40/41; IP54/55

CP (plug-in)

Double sides;
Indoor:
Gap 610 mm/ 2 ft IP40/41; IP54/55

27

I-LINE II Conclusion
Standard : UL, IEC 439
General : 600V, 3-phase, 4-wire with 50% capacity integral ground bus
Housing : steel and aluminum.
Joint : EZ joint-pak (removable).
Bolt : two-headed
Busbars : tin plated aluminum or silver flashed copper.
Insulation : Class B rated 130 0c polyester film or epoxy powder coated.
Plug-in opening : 5 dead front each side of 10 foot lengths.
Support : Indoor -every 3m. For horizontal, 4.88m. For vertical
: Outdoor -every 1.5m.
Voltage drop : lower than competitor.
Plug-in unit safety : Must connect ground bus before the phase bars
Can not open the cover when the switch is ON.

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28

I- Line I

Division - Name - Date - Language

29

DESCRIPTION
Ratings
225,400,600A is UL standard current ratings
250,400,630A is IEC standard current ratings
4 poles with integral ground which is Aluminum.
Requires support every 3 meters(horizontally flatwise), 1.5
meters(horizontally edgewise) and 4.8 meters(vertically)

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30

I line I - Construction
Steel housing : 1.8 mm electro-galvanized steel
Epoxy electrostatic powder coated
Ground bar /housing made of aluminum and only on TOP *
Ground bar rated for 50 % of phase
Air separated bars inside the housing
There is insulated fiberglass supports for the bars

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I line I - Conductors

Silver flashed copper or tin plated aluminum conductor across

full length.
Two sizes - 0.94 for 200 A and 2 for 400/600A
Thickness is same 1/4 like I line II
Insulation is Mylar like I line II , with two layers of 7.5 mil each

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32

Plug in Units
Plug in Units with Square D breakers
Fusible plug in units

Division - Name - Date - Language

33

PIU for Square D Circuit Breaker

MCCB Type
PFA - 15 - 100 A
PKA- 125- 250 A
PBLA - 250 - 400 A
PTMA - 500 - 1000 A
Horizontal or vertical
PTPA - 1200 - 1600 A
Suffix: *H/V

Division - Name - Date - Language

Bolt On Connection - Specify

Bolt on Connection

mounting .

34

Square D PIU - features

Meet with UL standard
Mounted with Square D MCCB
Up to 1600A
3 pole
5 frame size: PF,PK,PBL,PTM,PTP
More interrupting capacity can be selected: A,H,C,I type
Steel housing ( 1.8 / 2 / 2.5mm thickness )
Door cover with reliable interlock
PIU jaw connection technology laboratory tested and customer proven for over
20 years
High visibility ON-OFF indication on cover
Bracket allows unit to be padlocked in off position
Hook stick operated mechanism
Transparent shield over Line side parts - that means safety & visible

Division - Name - Date - Language

35

Perry Units - PIU with MG breakers

Why Perry PIU
- 4 Pole option available
- MG brand
- Co-ordination with other MG
products
- Earth leakage protection with
VIGI

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36

Perry Units
Range upto 630 A
Three frame sizes
PFNS upto 100A ( smaller size ) PNS upto 250 A
PBNS : 300 A to 630 A
Offered with three types of Breakers from MG
NSD type upto 630 A : only 3 pole 35KA breaking capacity
NSN type upto 630 A : Both 3 and 4 pole varying breaking capacity
NSH type upto 630 A : Both 3 and 4 Pole 70 KA breaking capacity

Division - Name - Date - Language

37

PIU features - safety

Totally enclosed conductors.
Polarized Plug In Units.
All Plug In Units have door interlocks.
Ground jaw connect with busway before phase jaws
PIU mounts correctly by design.

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40

PIU features - easy to install

Hook swing
installation

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41

ADVANTAGE OF SQUARE D BUSWAY

STEEL HOUSING FOR EXTRA PROTECTION AGAINST
MECHANICAL DAMAGE.
LOW VOLTAGE DROP.
MORE SAFETY ON INSTALL THE PLUG-IN UNIT.
TAP OFF UNIT UP TO 1600 A.
MANY IP RATING.
FAST SHOP DRAWING.
FAST DELIVERY

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42

SQUARE D BUSWAY

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43

SQUARE D BUSWAY

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44

SQUARE D BUSWAY

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SQUARE D BUSWAY

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46