Minggu 10

TEKNOLOGI MEKANIK
(WORKSHOP TECHNOLOGY)

Penggurdian (Drilling)

Oleh:

Pranowo Sidi, ST., MT.

pransidi@ppns.ac.id

Jurusan Teknik Permesinan Kapal

Politeknik Perkapalan Negeri Surabaya

Minggu 10

Drilling Machines
Probably first mechanical device developed
Principle of rotating tool to make hole
One of most common and useful machines
in industry
Come in several types and sizes
From hand-fed to computer-controlled

Pranowo Sidi, ST., MT Jurusan Teknik Permesinan Kapal, Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

Minggu 10

Drill Press
Drilling machine
Spindle
Turns drill to advance into work (hand or
automatically)

Work table
Holds workpiece rigidly in place as hole drilled

Used primarily to produce holes in metal

Other operations: tapping, reaming, boring,
counterboring, countersinking, spot-facing
Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

Minggu 10

Standard Operations
Drilling
Operation of producing hole by
removing metal from solid mass
using twist drill

Countersinking
Operation of producing tapered
or cone-shaped enlargement
to end of hole
Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

Minggu 10

Standard Operations
Reaming
Operation of sizing and producing
smooth, round hole from
previously drilled or bored hole

Boring
Truing and enlarging hole by
means of single-point cutting
tool
Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

Minggu 10

Standard Operations
Tapping
Cutting internal threads in
hole with cutting tool called
tap

Counterboring
Enlarging top of previously
drilled hole to given depth
to provide square shoulder
for head of bolt or capscrew
Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

Minggu 10

Sensitive Drill Press

Parts

Hand feed lever

Controls downfeed
pressure
Feel the pressure

Manufactured in
bench and floor
model
Four main parts
Base, column, table
and drilling head
Shop Tools and Techniques

Minggu 10

Sensitive Drill Press

Base
Parts

Provides stability for machine

Cast iron with holes to be bolted to table or bench
Slots or ribs in base allow work-holding device or workpiece to be fastened

Column
Accurate cylindrical post that fits in base
Table may be adjusted any point (base to head)
Drill press head mounted near top

Table

Round or rectangle shaped

Used to support workpiece to be machined
Surface 90 to column (move around)

Drilling Head

Mechanism used to revolve cutting tool

Spindle: round shaft holds cutting tool
Quill: houses spindle

Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

Minggu 10

Sensitive Drill

Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

Minggu 10

Upright Drilling
Machine

Larger and heavier

Differences from sensitive-type drill
Equipped with gearbox for variety of speeds
Spindle may be advanced by: hand lever,
handwheel, and automatically by feed
mechanism
Table raised or lowered by mechanism
Some have reservoir in base for coolant
storage
Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

10

Minggu 10

Upright Drill Press

Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

11

Minggu 10

Radial Drill
Sometimes called radial-arm drill
Advantages of this machine
Larger and heavier work may be machined
Drilling head raised or lowered
Drilling head moves rapidly to any desired
location while workpiece remains clamped
More power
Head may swivel so holes can be drilled on
angle
Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

12

Minggu 10

Radial Drill

Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

13

Minggu 10

Radial Drill

Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

14

Minggu 10

Radial Drill Parts

Base
Heavy, box-type, ribbed cast iron or welded
steel
Used to bolt machine to floor and provide
coolant reservoir
Table may be bolted to base for small work

Column
Upright cylindrical member fitter to base
Supports radial arm at right angles
Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

15

Minggu 10

Radial Drill Parts

Radial arm
Attached to column
May be raised and lowered by means of
power-driven elevating screw
Supports drive motor and drilling head

Drilling head
Mounted on arm and moved along length of
arm by traverse handwheel
Drill spindle may be raised or lowered
Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

16

Minggu 10

Radial Drill

Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

17

Minggu 10

Radial Drill

Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

18

Minggu 10

Radial Drill

Shop ToolsKapal,
and Techniques
Pranowo Sidi, ST., MT Jurusan Teknik Permesinan
Politeknik Perkapalan Negeri Surabaya
pransidi@ppns.ac.id

19