DRILLING

Drilling machine:
Classification of drilling machines:
1. Portable drilling Machine
2. Sensitive drilling Machine
3. Upright drilling Machine
4. Radial drilling Machine a) simple b)
universal
5. Gang drilling Machine
6. Multiple spindle drilling Machine
7. Deep hole drilling machine

sensitive drilling machine

Radial drilling machine

Gang drilling machine

Gang drilling machine

Multiple Spindle Drilling

Machine

Multiple-spindle drilling machine

Deep hole drilling machine

Deep hole drilling machine

TOOL HOLDING DEVICES

1. Direct fitting in the spindle

Drill spindle

2. Using a sleeve

Drill sleeve

3. Using a socket

Drill socket

4. Using drill chucks

Drill chuck

5. Tapping attachment

Tapping attachment

OPERATIONS ON A DRILLING MACHINE

1. Drilling

2. Reaming

3. Boring

4. Counter boring

5. Counter sinking

6. Spot facing

7. Tapping

8. Trepanning

TOOLS
USED
MACHINES:
1. Drills
2. Reamers
3. Taps

IN

DRILLING

1. Drills
a) Flat drills

b) Straight Fluted Drills

c) Twist drills

2. Reamers
a) Straight shank twist fluted reamer

b) Fluted reamer

c) Rose reamer

3. Taps

WORK HOLDING DEVICES:

1. T-Bolt and clamp
2. Step and V-blocks
3. Drill jigs
4. Angle plates
5. Drill press vise

1. T-bolt and clamp

2. Step and V-block

3. Drill jigs

4. Angle plate

5. Drill press vise

CALCULATIONS IN DRILLING:
1. Cutting speed: Cutting speed is the
distance moved by the farthest point
on the circumference of the drill bit in
one minute.

Where, v = cutting speed, m/min,

d = diameter of the drill, mm
n = drill spindle speed, rpm.

2. Feed in drilling:
It is the distance moved by the drill into
the work piece for every revolution of the
drill spindle. It is expressed in mm.

3. Depth of cut: In drilling operation, the

depth of cut is equal to one half of the
drill bit diameter.
i.e.,
t = d/2

4. Machining time (T):

It is given by,
Where, T = machining time, min
L = total length of job, mm
= plate thickness + clearances
f = feed, mm/revolution.
N = spindle speed, rpm.

Problem 1. Determine the spindle speed

required to drill a MS plate of 15mm
thickness with a cutting speed of
20m/min. take drill diameter is 20mm.
Ans: N = 318 rpm.
Problem 2. Determine the machining time
necessary to drill a hole of diameter
25mm with a spindle speed of 350rpm.
The feed given is 0.2mm/revolution and
the total length of travel is 50mm.
Ans: T = 0.71min

Problem 3. It is required to drill 15mm

diameter 5 holes on a flange. The flange
thickness is 25mm, the cutting speed is
200rpm and the feed rate is 0.22mm/rev.
Determine the total machining time. Take
a clearance of 3mm on either side.
Neglect the change over time from hole
to the other.
Ans: T1 = 0.7min
T5 = 3.5min

Problem 4. A 12mm hole is to be drilled

through a 20mm thick plate. The cutting
speed is 12m/min and the feed rate is
0.12mm/rev. Estimate the machining
time. Take the total clearance as 5mm.
Ans: 0.66min