Professional Documents
Culture Documents
INDUSTRIAL
ELECTRONICS
Project 20 : INPUT
DEVICES
BY:
NORLAILI BT SAAD
(KGK150005)
NUR AINI SYAKIMAH BT
AHMAD SHUYUTI
(KGZ150001)
AGENDA
INTRODUCTION
In order for an electronic circuit or system to
perform any useful task or function it needs to be
able to communicate with the real world whether
this is by reading an input signal from an ON/OFF
switch or by activating some form of output device
to illuminate a single light.
TRANSDUCERS
A transducer is a device that converts one form of energy
into another form for some specific purpose.
Transducers can be categorized as:
Active
Transducer
Operates without the
need for a source of
external power.
Examples:
microphones, speakers,
headsets, light bulbs,
antennas
Passive
Transduce
rs
Draw power from an
external source in order
to work
(Battery,power supply)
Examples:
amplifiers, oscillators,
tape recorders, radio
receivers and
transmitters
EXAMPLES OF TRANSDUCERS
TRANSDUCER VS TRANSMITTER
Transducer and transmitter are virtually the
same thing,the main difference being the
kind of electrical signal each sends.
A transducer send a signal in volts (V) or
milivolts(mV) and a transmitter sends a
signal in miliamps (mA).
Combined sensor/transducer device is
typically called a transmitter, at least in
industrial settings. Laboratory equipment
manufacturers are likely to refer to the
combined device as a transducer.
SENSORS
A sensor acquires a physical quantity and converts it
into a signal which suitable for processing .
(e.g. optical, electrical, mechanical)
Nowadays common sensors convert measurement of
physical phenomena into an electrical signal .
TYPES OF SENSOR
SENSORS
ANALOGUE
DIGITAL
OUTPUT SIGNAL
VOLTAGE
mV,mA
DISCRETE DIGITAL
0-1, ON/OFF,0-5V
MEASURED QUANTITY
ACCURACY
LOW
HIGH
Analog Sensors
Digital Sensors
ACTUATORS
Hardware devices that convert a
controller command signal into a change
in a physical parameter.
The change is usually mechanical.
(eg:position or velocity)
An actuator is usually activated by low
level command signal,so an amplifier
maybe required to provide sufficient
power to drive the actuator.
Types Of Actuators
1. Electrical Actuators
Electric motors-DC servomotors,stepper
motors
Solenoids
2. Hydraulic Actuators
Use hydraulic fluid to amplify the controller
command signal
3. Pneumatic Actuators
Use compressed air as the driving force
Common Sensors
and Transducer
There are many different types of
sensors and transducers available
in the marketplace, and the choice
of which one to use really depends
upon the quantity being measured
or controlled, with the more
common types given in the table 1.
TEMPERATURE SENSOR
The most commonly used type of all the
sensors are those which detect
Temperature or heat.
Temperature Sensors measure the amount of
heat energy or even coldness that is generated
by an object or system, allowing us to sense or
detect any physical change to that temperature
producing either an analogue or digital output.
There are many different types of Temperature
Sensor available and all have different
characteristics depending upon their actual
application.
Thermostat
Thermistor
Thermocouple
Resistive Temperature
Detectors (RTD)
PRESSURE SENSORS
Used to detect pressure of
fluids or gasses.
Many types:
Strain gauge
Piezoelectric
Bellow
Strain Gauge
Load Cell
Diaphragm
Designed to measure
lower pressures (330 psi
and vacuums to 29.9 in
Hg)
Differential
Bellows
Made
of
a
sealed
chamber
that
has
multiple ridges that are
compressed slightly when
the
sensor
is
manufactured.
When pressure is applied
to the chamber, the
chamber
will
try
to
expand and open the
pleats.
Uses a spring to oppose
the movement of the
bellows and provides a
means to adjust the
amount of travel the
chamber will have when
pressure is applied.
Pressure transducer is a
device
that
can
be
threaded directly into a
hydraulic or pneumatic
line
and
read
the
pressure of the system.
Available
in
pressure
ranges from 0-50 psi
through 0-1500 psi.
Typical output for this
type of sensor is rated
like the load cell at 2
mV/V with exciter voltage
of 10 volts.
Easy to interface with
input
modules
for
programmable
logic
controllers (PLCs).
When pressure is
applied
to
the
crystal, it will deform
and produce a small
voltage.
Op amps are used to
produce a usable
signal.
Use
a
thin
diaphragm,
as
one plate of a
capacitor,
exposed to the
process pressure
on one side and
to a reference
pressure on the
other.
Changes
in
pressure cause
it to deflect and
change
the
capacitance.
Ultralow
Pressure Sensor
Useful in detecting
extreme
lowpressure readings.
e.g., when a small
fan is used to
exhaust gas from
a small industrial
furnace, the total
amount
of
pressure is usually
less than 1 psi
above
atmospheric
pressure.
Uses
a
rubber
diaphragm that is
very sensitive.
POSITION SENSORS
a) A ball-screw mechanism
thatconvertsrotary motion
intolinear motion. (b) A rack and
pinion mechanism used
toconvertrotary motion intolinear
motion, or toconvertlinear
motioninto rotary motion.
Rotary Potentiometer
Proximity Switches
Used to:
provide noncontact
means to detect
and measure
magnetic field
http://farm1.static.flickr.com/62/227729006_fab88c1668.jpg?v=0
Types of Position
Sensors: LVDT
The two secondary coils are
connected in the opposite
phase. When the core is in the
middle there is no output
voltage.
Moving the core from the central
position unbalances the
secondaries, developing an
output.
Applications:
To measure linear displacement,
e.g. for measuring tube lengths
in a steel plant,
applied in linear
servomechanisms, etc.
Vout
displacement
MOTION SENSORS
(ACCELEROMETERS)
Used to measure the vibration on machines and structure
for machine health monitoring
Seismic mass accelerometer: a seismic mass is
connected to the object undergoing acceleration through
a spring and a damper;
Piezoelectric accelerometers: a microscopic crystal
structure is mounted on a mass undergoing acceleration;
the piezo crystal is stressed by acceleration forces thus
producing a voltage
Used in industries:
Determining the speed of motor shafts on conveyor, screw
shaft of plastic injection molding, rollers in large rolling mills.
Types of tachometers:
i. DC generator tachometer
ii.Drag cup tachometer
FLOW SENSORS
Sensors to sense the flowrate of fluid (liquid or gas)
Two classification of flow sensors: intrusive or
nonintrusive
Applications:
Measuring the flow of cooling water to a large machine or
process
To indicate when a filter is becoming clogged
To accurately measure the flow of gases or fluids that are used
in processes also used in biomedical applications
To monitor the flow of each several chemicals to make
fiberglass resin
In reactive-injection moulding
Beverage manufacturing
Positive
Displacement
LEVEL SENSOR
Used to determine the amount of product in holding tanks
and process tanks.
Categories of level sensors:
The sensor that determines the level at a single point is
called a point-contact sensor
The sensor that measures the level from minimum to
maximum is called a continuous level sensor.
Viscosity Sensors
pH SENSORS, HUMIDITY
SENSORS & GAS DETECTORS
Ph Sensors
Humidity Sensors
Gas Detectors
To measure amount of
gas
Gas
used
for
processes such as O2,
N2, CO2
Dangerous gas such
ammonia, chlorine or
hydrogen cyanide for
safety reason
Uses mass flow meter
devices
Uses a sealed sensing
head
and
signal
conditioner signal
that can be used as
an indicator or alarm