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Purpose
Hardness
Resistance to deformation (compression, indentation)
From 58 to 64 HRc, typical 60-62 HRc
Tool Steel
Basic Structure
Matrix (Base):
Carbides:
Offer resistance to abrasion similar to cobble
stones
Carbide volume and composition can be altered
to offer enhanced wear resistance often at the
expense of toughness and machine ability
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Tool Steel
Cr
Mo
Si
W
V
(Chromium)
(Molybdenum)
(Silicon)
(Tungsten)
(Vanadium)
Tool Steel
A2 D2 M2 M4
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Tool Steel
The total carbide content (in quality and quantity) is important for the Wear
Resistance,
Vanadium (V) carbides are the hardest and contribute most to wear resistance
M2 steel contains 2% Vanadium
M4 steel contains 4% Vanadium
D2 steel contains 0.90% Vanadium
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Tool Steel
Silicon (Si): helps to increase toughness and strength when used with
other alloys.
when present with other alloys like chrome and manganese. Also forms
good wearing carbides. Important for tool maintenance.
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Tool Steel
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Toughness
Note:
Abrasive Wear Resistance
-M4 is not M4PM
-In general, dies need more toughness (cantilever effect), punches more wear resistance
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Non-uniform
Carbide size and distribution
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Powder Metal
3. Powder is consolidated
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Ingot Casting
Alloy Segregation
at Billet
Conventional M4
Microstructure
Ingot Metallurgy
CPM Processing
Rapidly Solidified
Spherical Powder Hot Isostatic
Induction Melting
Pressing (HIP)
/Gas Atomizing
CPM M4
Microstructure
(as-HIP or forged)
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Tool Steel
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Toughness
Powder Metals
shift the line!
M4PM
Tool Steel
Notes:
-The total Carbide volume determines the Wear Resistance (abrasive and adhesive).
-High Speed Steel starts at 3-4% Tungsten
- M2 and M4 mean high Molybdenum content and 2% or 4% Vanadium
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Tool Steel
Note:
-Wear Resistance = Abrasive + Adhesive
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Tool Steel
Soft Blanks
Hardening
Heat Treatment
Hard blanks
Machining processes
Stock
Point Finishing
Finished tool
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Tool Steel
Summary:
Quality, Chemistry, Processing, and Heat Treatment
are All Important!
Trade off between Wear and Toughness
Powder metals can help this trade off but adds costs
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