Lecture Slides

Chapter 18
Power Transmission
Case Study
The McGraw-Hill Companies 2012

Chapter Outline

Shigleys Mechanical Engineering Design

Power Transmission Case Study Specifications

Shigleys Mechanical Engineering Design

Power Transmission Case Study Specifications

Shigleys Mechanical Engineering Design

Power Transmission Case Study Specifications

Shigleys Mechanical Engineering Design

A Compound Reverted Gear Train

Fig. 181

Shigleys Mechanical Engineering Design

Design Sequence for Power Transmission

Power

and torque requirements

Gear specification
Shaft layout
Force analysis
Shaft material selection
Shaft design for stress (fatigue and static)
Shaft design for deflection
Bearing selection
Key and retaining ring selection
Final analysis

Shigleys Mechanical Engineering Design

Power and Torque Requirements

In

ideal case, neglecting losses, power in equals power out

Power is product of torque and speed
Gear

ratio, or train value,

Shigleys Mechanical Engineering Design

Case Study Part 2: Speed, Torque, and Gear Ratios

Fig. 181

Shigleys Mechanical Engineering Design

Case Study Part 2: Speed, Torque, and Gear Ratios

Shigleys Mechanical Engineering Design

Case Study Part 2: Speed, Torque, and Gear Ratios

Shigleys Mechanical Engineering Design

Case Study Part 2: Speed, Torque, and Gear Ratios

Shigleys Mechanical Engineering Design

Gearbox Size

Fig. 181

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Case Study Part 3: Gear Specification

Shigleys Mechanical Engineering Design

Shaft Layout
See

Sec. 73 for discussion of issues involved in shaft layout

The following case study focuses on how decisions relate to the
overall process

Shigleys Mechanical Engineering Design

Case Study Part 4: Shaft Layout

Shigleys Mechanical Engineering Design

Case Study Part 4: Shaft Layout

Fig. 182

Shigleys Mechanical Engineering Design

Force Analysis
See

Secs. 1314 through 1317 for discussion of force analysis

The first of Ex. 72 covers the force analysis for the intermediate
shaft of the case study. It is included in Case Study Part 5.

Shigleys Mechanical Engineering Design

Shaft Material Selection

Sec.

72 provides details for decisions regarding material

selection.
For the case study, select an inexpensive 1020 CD steel as a
starting point.

Shigleys Mechanical Engineering Design

Shaft Design for Stress

See

Sec. 74 for details regarding shaft design for stress.

Ex. 72 demonstrates the process for the case study, and is
presented as Case Study Part 5.

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Fig. 7-10
Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Case Study Part 5: Design for Stress

Shigleys Mechanical Engineering Design

Shaft Design for Deflection

Sec.

75 provides a detailed discussion of deflection

considerations for shafts.
Ex. 73 demonstrated the process for the case study, and is
presented as Case Study Part 6.

Shigleys Mechanical Engineering Design

Case Study Part 6: Deflection Check

Fig. 7-10
Shigleys Mechanical Engineering Design

Case Study Part 6: Deflection Check

Shigleys Mechanical Engineering Design

Case Study Part 6: Deflection Check

Fig. 7-11

Shigleys Mechanical Engineering Design

Case Study Part 6: Deflection Check

Shigleys Mechanical Engineering Design

Case Study Part 6: Deflection Check

Shigleys Mechanical Engineering Design

Bearing Selection
See

Ch. 11 for details on bearing selection.

Case Study Part 7 demonstrated the bearing selection process for
the case study.

Shigleys Mechanical Engineering Design

Case Study Part 7: Bearing Selection

Shigleys Mechanical Engineering Design

Case Study Part 7: Bearing Selection

Shigleys Mechanical Engineering Design

Case Study Part 7: Bearing Selection

Shigleys Mechanical Engineering Design

Key and Retaining Ring Selection

Sec.

77 discusses the sizing and selection of keys.

Case Study Part 8 demonstrates this for the case study.

Shigleys Mechanical Engineering Design

Case Study Part 8: Key Design

Shigleys Mechanical Engineering Design

Case Study Part 8: Key Design

Shigleys Mechanical Engineering Design

Retaining Ring Specifications

Shigleys Mechanical Engineering Design

Final Analysis
See

Sec. 78 for details on determining appropriate tolerances for

desired fits between the shaft and the gears and bearings.
The final shaft machine drawing is shown in Fig. 183.

Shigleys Mechanical Engineering Design

Final Shaft Machine Drawing

Fig. 183

Shigleys Mechanical Engineering Design