part of Aker

Controls Capabilities In Malaysia

Statoil Experience / Capaability

2008 Aker Solutions

 Subsea High Tech Manufacturing Centre
Port Klang Free Zone Malaysia

se a Sy s te m one stop
Sub
p un iq u e in the World
sho

Machining
Buoyancy
Modules

Trees
Trees Machining
Blasting &
Paint Warehouse
Office Building Subsea
Control
Subsea Structures Fabrication Module

Drilling Risers

Process Packages
Controls Workshops
150,000 square meters land
37,000 square meters under roof
21Oct2008
Drilling Risers Slide2 2008 Aker Solutions Office Building
part of Aker
Controls Main Facilities

Workshop area 4,563m2

1 x 10t bridge crane

1 x 5t bridge crane

Dedicated welding area

Dedicated hydraulic flushing area

Hydraulic assembly being flushed
Over pressurised assembly area

8 x 30,000 PSI test cells

Electronic test area

Class 10,000 clean room

Covered system integration area

Solenoid valves under test

21Oct2008 Slide3 2008 Aker Solutions part of Aker

Statoil Projects Completed out of Controls Malaysia

Troll SCM 121 Troll SCM 122

Delivery Delivery

On-Time
No quality Issues
Re-SRT in Aberdeen

Troll SCM 123

Delivery
21Oct2008 Slide4 2008 Aker Solutions part of Aker
Statoil Projects Currently being manufactured out of Controls
Malaysia

Troll 97,98,99

21Oct2008 Slide5 2008 Aker Solutions part of Aker

Test Capabailties

21Oct2008 Slide6 2008 Aker Solutions part of Aker

Statoil Projects Work in Progress - Troll

Troll SCMs

21Oct2008 Slide7 2008 Aker Solutions part of Aker

Statoil Projects Work in Progress - Njord

3 SCMs

21Oct2008 Slide8 2008 Aker Solutions part of Aker

Full set of Statoil SCM specific test equipment

Troll SCM Test Stand

Read Matre WEPs simulator ( new unit

purchased and received Aug 09)

21Oct2008 Slide9 2008 Aker Solutions part of Aker

Compliance with Procedures

Fully complaint with all product procedures

Fully compliant with all product Norsok Requirements

21Oct2008 Slide10 2008 Aker Solutions part of Aker

AKER SOLUTIONS IN PORT KLANG MALAYSIA

FACILITY

Established in 2007 to offer a one stop state of the art shop for Subsea Controls
Trees and Manifolds.
Factory includes state of the art facilities for manufacturing Controls SCMs
SCMMBs, Valves and Couplings
Controls supply chain including procurement, material expediting and control
Project Management and engineering Projects in Asia Pacific
Best Value Sourcing - Asia
The commitment to achieve the best HSE and quality within AKER Solutions and
the industry.
No LTIs in Controls Workshops since start up in 2007
The commitment to delivery a quality Product Safely and on time

21Oct2008 Slide11 2008 Aker Solutions part of Aker

Full set of Statoil SCM specific test equipment

Troll SCM Test Stand

Read Matre WEPs simulator ( new unit

purchased and received Aug 09)

21Oct2008 Slide12 2008 Aker Solutions part of Aker

 Controls valves & couplings clean room and assembly
& test workshop Subsea control module
Valves & couplings manufacturing being assembled

Subsea control module

being assembled

Assembled subsea control

module w/ team

21Oct2008 Slide15 2008 Aker Solutions part of Aker

Main Controls Production Capacities
SCMs and SCMMBs 96 to 108 per year

HP & LP Solenoid Control valves up to 4000 per year

Other Products
SCM Test stands
Dummy SCMs
SCM Shipping frames
Venturi flow meters
Test & Flushing plates
Solenoid valves under test

21Oct2008 Slide16 2008 Aker Solutions part of Aker

Main Controls Project Capacities
Asia Pacific Controls Trees and Manifold Projects are now being run
from Port Klang
Current Controls Projects include:
Petronas Carigali Kanowit 2 wells shallow water system including 2 HIPPS
systems and manifold and pig launcher

Hydraulic assembly being flushed

Kikeh, Murphy Malaysia
17 well sets
4P & 13WI
4 manifolds
1350m

MA-D6, India

Solenoid valves under test

MA-D6, India MA-D6, India

21Oct2008 Slide17 2008 Aker Solutions part of Aker

Controls Main Manpower in Malaysia
Controls Specific
1 Vice President Controls
2 Project Mangers / Deputy Project Managers
3 Engineers
6 Supply chain
3 Stores
2 Production / Project Planners
2 Cost Control
6 QA / QC Hydraulic assembly being flushed
1 Workshop manger
3 Workshop team leaders
40 Workshop technicians

Shared Services
HSE /QM
IT
Finance
Human Resources Solenoid valves under test

21Oct2008 Slide18 2008 Aker Solutions part of Aker

AKER SOLUTIONS IN PORT KLANG MALAYSIA

Production Support

Best manufacturing Practices and Procedures as per Aberdeen manufacturing facility

Majority of technicians were seconded to Aberdeen and KSC for over 1 year to ensure full
training was given.
Workshop PQNS / VQNs and Lessons Learnt shared with Aberdeen Facility daily
Dedicated Control Supply chain covering material procurement, expediting and third party
inspections
Best Value Sourcing - Asia
Dedicated QA and QC resources to ensure product quality is maintained
Full local engineering and drawing office support for SCM, SCMMB and valve
manufacturing to cover any required changes / modifications
Full quality certification to ISO9001:2008 and Controls global QA Charter
Full environmental certification to ISO 14001 and Safety & Health certification to OHSAS
18001
Adhere to Aker Global & local HSE Procedures

21Oct2008 Slide19 2008 Aker Solutions part of Aker

Further information

For further information or to arrange a visit to Controls in Malaysia

Please Contact

David Joiner
VP Controls ASIA Pacific
Fixed +60 (0) 331696922
Hydraulic assembly being flushed
Mobile +60 (0) 123449420
Email david.joiner@akersolutions.com
Web www.akersolutions.com

Solenoid valves under test

21Oct2008 Slide20 2008 Aker Solutions part of Aker