Professional Documents
Culture Documents
StelliteHard Facing
Tungsten Carbides Hard Facing
Chromium Carbides Hard Facing
Ceramic Hard Facing
Inconel 625 Overlay or Cladding
Nickel / Monel Overlay
316 Stainless Steel Overlay
Soft Sealing Components
BP - America PEMEX
ExxonMobil ICA Fluor Daniel
Shell PDVSA
Aramco BP - Colombia
YPF/Repsol BP Trinidad
TotalFinaElf
Petrobras
MustangEngineering Williams
Pan American Energy
Techint
Project Highlights
Pipeline
APPLICATIONS
PIPELINE APPLICATIONS
ESDVs
Launchers & Receivers
Double Block & Bleed
Primary Isolation
Secondary Isolation
By Pass
Blowdown
PIPELINE
APPLICATIONS
ISOLATION VALVES
Single Point Self Relieving (5) Yes One block on each direction
Slab Gate (1) Same as Trunnion Ball Yes Same as Trunnion Ball
Gate (2)
Single Expansion (3) Yes (3) Two block on each direction
PIPELINE & VALVE PROBLEMS
BALL VALVES
56" Class 300
Design Optimization
Types Awareness
Component Awareness
BALL VALVE TYPES
SIZE RANGE:
ANSI - to 80
API6A - 1-13/16 to 30
API6D - to 80
PRESSURE CLASS:
VALVE EXECUTION:
Three piece
Side entry
Top Entry
Welded Body
Wellhead Service
Floating Ball
Tandem Block
Soft seated Options
Metal seated Options
END CONNECTIONS:
Flanged,
Buttweld,
Socket weld
Hub.
BALL VALVES TYPES
Main Advantages
Main Advantages
Offers cost savings for Non Pigable
applications
Single Reductions
Double Reductions
Custom Reductions
HP Reduced
Bore
Metal Seated
Floating Ball
Valve
DUPLEX / INCONEL CLAD TANDEM BALL VALVES
Tandem Full & Reduced Bore Ball Valves with Inconel 625 Cladding
TOP ENTRY BALL VALVES
Advantages
Serviceable In Line
Reduced Leak Potential
Reduced Down Time
Turn Function
Disadvantages
Special Tooling Required
Special Machinery
Many Spares Required to Support
High Life Cycle Cost
Susceptible to Entrained Solids
ENGINEER SPECIFIED VALVES
Valve Specifications
Body & Bonnet Material
Ball Materials
Seat Ring Materials
Stem Material
Bonnet Gasket Material
Soft Sealing Materials
Elastomeric Seals (AED)
Gland Packing Material
End Connections Type
Operator Type
ENGINEER SPECIFIED VALVES
INSERTO SUAVE
ANILLO
METALICO
Secondary Seals
Fire Seals
Pressure Energized
Mechanically Energized
Multi-Point Seals
Single Point Seals Single Piston Effect
Back-UpSingle Piston Effect 316 SST OVERLAY
Springs
Hard Facing Stellite,
Tungsten Carbide, Chromium
Carbide
Typical Primary and Secondary
Seat Sealing System
March 2001
SEAT DESIGN
March 2001
Double Piston O-rings Seals
Double Piston O-rings Seals
EMERGENCY SEAT SEALING
PACKING (STEM)SEALS
Double
Expanding
Gate Valves
True Double Block Applications
for Large Abrasive Content in Media
& Long Term High Integrity Isolation
DEGV
SPECIAL DOUBLE EXPANDING GATE VALVES
Closed Position
WORKING PRINCIPLE
DEGV - close
DOUBLE EXPANDING GATE VALVES
Open Position
WORKING PRINCIPLE
DEGV open
DOUBLE EXPANDING GATE VALVES
Operational Advantages
Less overall weight with one valve for Double Block & Bleed applications
Negligible pressure drop
Block, bleed, and drain in the open or close position, while valve is in service
Test seat seal reliability prior to shutdown
Bi-directional flow (complete size & range)
Performs regardless of pressure origin
upstream
downstream
body cavity
DOUBLE EXPANDING GATE VALVES
DESIGN
FEA analysis
Valve body mesh
Body/bonnet model:
17,000 elements
27,000 nodes
82,000 degrees of freedom
DESIGN
December 2000
FEA & DESIGN OF DOUBLE EXPANDING GATE VALVES
DESIGN
Bonnet displacements
December 2000
FEA & DESIGN OF DOUBLE EXPANDING GATE VALVES
DESIGN
December 2000
HARD FACINGS FOR DOUBLE EXPANDING GATE VALVES
HVOF
Application process
HARD FACINGS FOR DOUBLE EXPANDING GATE VALVES
NDT
Non Destructive Material Test
(Standard and Requested)
RT/UT/MT on body and bonnet
UT on billets (forged body)
LP on finished surface
Other test available upon request
Non Destructive Pressure Test
Shell& Bi-Directional Seat Gas testing
High / Low temperature test
Other Test
PerformanceTest (cycling/endurance test)
Bending moment
Maintenance Advantages
Extended Operating Cycles / Less Down Time Due to
PetrolValves Design:
Maintenance Advantages
No Special Machinery Required for Refurbishment
General Advantages
Longer Valve Life Cycle
Reduced Life Cycle Costs
Longer Operations Periods Between Turnarounds
Long Term High Integrity Isolation Continuity
Designed for Easy Field Serviceability
World Wide Service Presence
Dedicated Spare Parts Available to PV Service
Global Field Technical Support
Trained Product Specialist Field Service Engineers
Engineer Specified Valves Seminar
Expanding Parallel
Slide Gate Valve
Only Two Valve Types Meet the Requirements of Norsok: Single & Double Expanding
Gate Valves
Single Expanding Gate Valves Double Expanding Gate Valves
EXPANDING PARALLEL SLIDE GATE VALVES
Block Valve: A gate, plug or ball valve that prevents flow or leakage into the
downstream conduit when in the close position. Valves shall be single or double seated,
bidirectional or unidirectional.
Double Block and Bleed Valve: A valve with two seating surfaces which, in close
position, provides blockage of flow from both valve ends when the cavity between the
seating surfaces is vented or drained. A means shall be provided for draining or venting
the cavity between the seating surfaces.
Double Block & Bleed. Two barriers with a bleed between the
barriers. Typical arrangement is two block valves with a bleed
valve in the middle. Double block and bleed as defined in ISO DIS-
14313, and adopted by some valve manufacturers, is not according
to the definition in this NORSOK standard. A single valve is
acceptable as double block and bleed only if the force acting on the
seal faces is independent of system pressure, and if a bleed
connection is provided between the two seal faces (typically a
double expanding gate valve). Further, such a valve must be
lockable in closed position to avoid malfunction or maloperation.
For more information Go to: http://www.nts.no/norsok then, go to
NORSOK Standards P-Process p-001, Process Design, Rev
4, Oct 1999 Definitions Double block and Bleed.
Typical Double block and bleed Valve designs
For pipeline Applications
API-6D
Valve Type Seat Design Characteristic Design
Block Direction
Single Point Self Relieving (5) Yes One block on each direction
Slab Gate (1) Same as Trunnion Ball Yes Same as Trunnion Ball
Gate (2)
Single Expansion (3) Yes (3) Two block on each direction
DOUBLE BLOCK & BLEED VALVES
CONFORMING TO API
Double Expanding Gate
VENT
Pool
TRADITIONAL DOUBLE BLOCK & BLEED ARRANGEMENT
VENT
MODERN DOUBLE BLOCK & BLEED ARRANGEMENT