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Applications of Sheet

Metal Processes
Group Members

2011-IME-04
2011-IME-36
2011-IME-37
2011-IME-45
2011-IME-04
Clean Lahore Recycle Bin

Material: GI Sheet
This recycle bin is made in two parts
which are identical in shapes.
Bending Operations

Bending of sheet
at an angle for
attractive design.
Bending Operations
Bending of sides
of each part.
The upper
portion of the
Dust Bin is
separately made
by Bending.
Punching for Attachments
Welding of Parts
Manufacturing Processes
Metallic Basins And Flushes
Processes
Drawing Punching
Manufacturing Processes
Shutters of Shops

Raw Material:
GI Sheet

Gauge No:
20-22
Roll Forming
Riveting
Manufacturing Processes
Metallic Doors
Manufacturing
Material: MS Sheet
Gauge No: 22-30

Process: Drawing
Processes
Sign Boards
Main Gates
Bending
Processes
Radiator Tank of Car
Processes
Material: Brass Sheet
Gauge Number: 20

Process: Drawing
Punching
Soldering of Inlet and Outlet
Flow of Processes
Tube Light Frame

Shearing Notching

Punching Bending

Press
Forming of
Joining
Tube Light
Supports
Oven Body

Notching Bending

Press
Punching Forming of
Back Side

Perforated Part
is also
Attached
2011-IM-37
Sheet metal products
Ceiling fan blade
Silencer
Sink
Window AC
Cooking range
Water cooler
Air cooler
DB panel
Ceiling fan blade & blade holder
Material
Aluminum alloy sheet
Gauge
18
Ceiling fan blade

Blankin Punchi
g ng

Bendin
g
Blade Holder
Material
Aluminum alloy sheet
Gauge
14
Processes Applied

Blankin Punchi
g ng

Bendin
g
Silencer of bike
Silencer of bike
Outer Shell Perforation mesh

Material
Material
MS sheet
MS Sheet
Gauge
Gauge
22-24
18-20
Processes
Processes Perforati
Shearing
ng

Spot
Welding
Cooking range
Cooking range Top
Material
MS sheet
Gauge
18
Processes
Sheari Piercin
ng g

Notchi
ng
Cooking range Side
Window A/C
Material
MS sheet
Processes

Sheari Piercin
ng g

Notchi Lancin
ng g

Bendin
g
Stabilizer
Material
Mild steel sheet
Processes

Sheari Piercin Slottin


ng g g

Bendin Notchi
g ng
Kitchen Sink
Material
SS sheet
Grade
304
Processes

Shearin Deep
Piercing
g drawing

Notchin
Slotting
g
Electric Water Cooler
Material
304-SS sheet
Gauge
23
Processes
Shearin Piercin Lancin
g g g

Notchi Slottin
ng g
Air Cooler
Air Cooler (front)
Material
MS sheet
Processes
Air Cooler (sides)
DB Panel
DB Panel
Material
MS sheet
Gauge
24
Processes
2011-IM-45
Sheet Metal Products

SPLI
T AC
TIG
PLAN UPS
T
SM
Produ
cts POWE
MEDIC
R
AL
TRAY SUPPL
Y
COOKIN
G
UTENSIL
S
UPS BODY
UPS BODY
UPS BODY

Mat. : MS
Sheet

Gauge : 18
Back side of Motor
Back side of Motor
Back side of Motor

Mat. : MS
Sheet

Gauge : 18
Power Supply (Body)
Power Supply (Body)
Geyser Control Panel
Geyser Control Panel
Geyser Control Panel

Mat. : MS
Sheet

Gauge :
22
Medical Tray
SS Medical Tray
Cooking Utensils
Cooking Utensils
Cooking Utensils

Mat. : SS
Sheet

Gauge : 16
TIG Welding Plant
TIG Welding Plant (Side)
TIG Welding Plant(Top)
TIG Welding Plant(Back)
Split AC (Outdoor Unit)
Split AC (Top)
Split AC (Side)
Split AC (Front)
Drum

2011-IM-36
Drum
Raw Material: Mild Steel
Form of Raw Material: Sheet
Guage No. : 16
Parts of Drum
There are 3 main Parts of drum:
Top
Body
Bottom
Body
Body

Shearin Spot Seam


Rolling
g Welding Welding

Leakage
J- Stretch Grindin
Checkin
Bending Forming g
g

Sand
Paint
Blasting
Rolling
Used to make a sheet in a circular
form.
Spot Welding

Used for the joining of two ends of


the sheet.
Seam Welding
Grinding
To make seam welded surface fine.
Stretch Forming
Forming Machine
J-Bending
To make bend at both ends.
J-Bending Machine
Leakage Checking
Air is passed through the body to
check the leakage
Sand Blasting

Sand is air blasted inside the body to


make a surface clean. Air pressure is
about 200-250atm.
Top & Bottom
Top

Punchin
Blanking Drawing
g

Sand Embossi
Paint
blasting ng
Bottom

Blankin
Drawing
g

Sand
Paint
blasting
Drawing
Punching
1st Hole
Punching
2nd Hole
Embossing
Joining of Top & Bottom
Joining
Top and bottom is joined with the
body by the process of Double
Seaming.
Double Seaming
Top& Bottom Fixing Machine
Leakage Checking
15pound air is filled in the drum and
then placed it in the water to check
the leakage.
Collar
Collar is joined on the top and
bottom of the Drum
Collar Bending
Collar is loose on the drum so that it
is bended for the tightness
Bend Fixing Machine
Sand Blasting
Powder Coating
Thanks For Your Attention