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GREAT ETHIOPIAN RAINASANCE

DAM PROJECT (GERDP)


EARLY GENERATION
TRANSFORMER DETAIL AND
MANUFACTURING DESIGN
PREPARED BY
GREAT ETHIOPIAN RAINASANCE DAM PROJECT (GERDP)
EARLY GENERATION DRY TYPE TRANSFORMER DESIGN
TEAM
1- Cap. Adugna wakweya
2- Ato. G/ kidan G/ eyesus
3- Lt. Teshome Jenbola
4- Ato. Abenzer Tekele
5- Ato. Jemal Musa
6- Ato .Chala Firomsa
7- Ato. Luel Hailu
8- Ato, Getechew Imogene
9- Ato, Demse Esubalew
10- Ato .Kedir Mahamed
11- W/t. Senyte Assefa
INTODUCTION
Great Ethiopian renaissance dam project was
officially started in 2012. The dam is divided into
two parts with a total of sixteen units .one part
contains ten units and called right bank units. The
second part contains six units, particularly called
left bank units. The latest design is revised to
generate 6350 MW. Among the sixteen units,
fourteen units are set to generate 400 MW, and the
rest two units, early generation units, are set to
generate 375 MW
SCOPE OF THE PROJECT
Ethiopia power engineering industry is one of
electro-mechanical sub-contractor of the
great Ethiopian renaissance dam project and
among them 16 dry type transformers are use
for balance of plant GERDP. Since GERDP
uses Dry type cast resin transformers, our
team now responsible for undertaking for
detail design and manufacturing design for
this dry type cast resin transformers.
PROCESS FLOW CHART

Analyzing the collect data

Using analyzing data and prepared detail


design
Comment

Send to manufacture design or drawing for METEC R&D

Approved Manufacturing

Manufacturing testing

An overall design of the power system will be carried out using temperature sensor

Installation, Commissioning and erection

Delivery
Description of transformer to be design with scope
s/ Capacit Line types No- quantity Service remark
n y (MVA) voltage phases types
(KV)

1 1.6MVA 18/0.4 Dry type 3 02 Unit Power house


cast-resin auxiliary
insulated transformer

2 12MVA 18/15 Dry type 3 01 General Power house


cast-resin auxiliary
insulated service trans.

3 4MVA 15/0.4 Dry type 3 02 Power house Power house


cast-resin auxiliary
insulated service trans.
4 1.5MVA 0.4/15 Dry type 3 02 Diesel Power
cast-resin generator step house
insulated up trans

5 1.5MVA 20/15 Dry type 3 01 Substation Power


Building Auxiliary
cast-resin house
Service
insulated

6 1MVA 15/0.4 Dry type 3 02 Switchyard Switchyard


Auxiliary Service
cast-resin
insulated
7 .63MVA 15/0.4 Dry type 3 02 Office and Production Office and
cast-resin Room Auxiliary production room
insulated Service transformer

8 .8MVA 15/0.4 Dry type 3 02 Right Intake Dam Right intake


cast-resin Auxiliary service
insulated trans.
9 .16MVA 15/0.4 Dry type 3 02 Bottom outlet Bottom outlet
15 cast-resin auxiliary service
insulated transformer
Sub-total 16
Specific scope of work
Detail electrical design of each transformer
Detail mechanical design of each transformer
Detail Manufacturing drawing
Assembling process methodology
Total quality management producer
Erection and installation(supervision)
Testing and commissioning
Detail electrical design of each transformer
Wire diameter
Number of turn (for primary and secondary)
Core size( window height )
Core stack
Core limb center
Core weight
Winding resistance
Lose (load lose and no-load lose)
Efficiency
Voltage regulation
Detail mechanical design of each transformer
Lifting lugs
Pulling eyes
Earth terminal
Rating plate
Off load clamps
Closure(ip)
Temperature control sensor box
By directional wheels
Fan holder
Air sensor holder
Protection relay holder
Design and detail design time schedule
Installation, erection and commissioning schedule
Cont.....................

electrical design
Continie.....................

mechanical design

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