Professional Documents
Culture Documents
SAFETY
PERSONNEL
THEORY
WHE EQUIPMENT
NORMAL OPERATIONS
ABNORMAL OPERATIONS
SAFETY
WE DO NOT DO IT!
SAFETY
10,000 psi
Level 3
Re-certification
Pass a electronic theoretical quiz
Then if employee has been on a pressure job in last 12 months he/she is automatically re-
qualified. If not the employee must perform one job under supervision.
Administration
Records of personnel passing the on-line quiz is accessible through the
RTC/WLH websites.
It is the District Manager/Location Manager responsibility to:
Make sure crews have valid pressure qualification.
Follow up on employees certification status.
THEORY
Formation Pressure
CLIENT
LOCAL KNOWLEDGE
DRILL STEM TESTS (DST), RFT, MDT
MUD PROGRAM
higher than normal mud density
THEORY
WELL PRESSURE IS ALWAYS
TRYING TO FORCE YOUR CABLE Cable
OUT OF THE HOLE !!!!!!!!!!!!!!
Flowtube
F=PxA
Grease
Force = Pressure x Area
Force = # (lbs)
Pressure = psi
Area = in 2 Force from the well pressure
THEORY
Cable Specifications
Cable
Cable
Diameter Area
~D2
2 4
type (inch) (inch)
.22
14,000
.23
12,000
Wellhead Pressure (psi)
10,000 .25
8000
.32
6000
.39
4000
.46
2000
0 50# kicker
0 100 200 300 400 500 600
Minimum Weight (pounds)
THEORY
Tool Weight +Weight Bars
Cable counteract the force acting on the cable.
Grease
Weight
Bars
Tools
THEORY
Force on Grease is Equal to Well
Pressure multiplied by area of
space between the Cable (O.D.)
and the Flow tube (I.D.).
Flow tube
(.240 I.D.)
Grease
Example:
Line O.D. = .233
Flow Tube I.D. = .240
Well Pressure = 5000 psi
.233
How much force is against
grease ? .240
F=PxA
F = 5000 x ~ ( .24
II
4
) - ~ ( .233)
2
II
4
2
*NOTE: THE LESS FORCE AGAINST THE GREASE THE EASIER TO SEAL.
THEORY
Grease Seal Principle
1.2P Gr e
Injection ase
Pressure
Flo
w
>
Well P
w
Pressure Flo
Grease In >
se
ea
Gr
<
Atmos.
Pressure 0
L 2L
To Well >
Pressure Thrust
Slickline @ 5000 33
Monocable @ 5000 190
Category 2 = Handles
surface pressure and flow,
Category 1.3 production equipment.
Category 3 = Handles
Category 3 pressure and flow, but is
located below drill floor.
DST equipment.
>
Flow Tubes
Grease Return
>
Grease Pump
Head Catcher
XX
Air In
Waste Riser Grease Injection Line
Oil Honey
Oil
Tool Trap
Wireline Valves
Wellhead Adapter
WHE EQUIPMENT
Operating Service Types:
Standard Service:
Temperature rating = -20 F to 250 F
API 6A Fluid Class AA
H2S Service:
NACE MR0175, current edition
Temperature rating = -20 F to 250 F
API 6A Fluid Class DD
Hostile Service:
NACE MR0175, current edition
Temperature rating = -20 F to 350 F
API 6A Fluid Class DD
WHE EQUIPMENT
Fundamentals of Job Design
PRESSURE
WHE should be able to handle maximum surface pressure
20% (safety margin) above MPWHP
(Maximum Potential shut-in Wellhead Pressure)
But, never to exceed Working Pressure (WP) rating on the wellsite.
Equipment is tested at a maximum pressure greater than or equal to WP,
defined as Test Pressure (TP).
API specifies TP = 2 x WP or TP = 1.5 x WP for most surface equipment
concerned to this standard.
Minimum allowable pressure rating is 5000 psi. (one exception)
WHP is surface induced & controlled
WHP is nil, but in contingency case MPWHP is less than or equal to 2500psi
Where well killing facilities are available readily on site
THEN EQUIPMENT CAN BE RATED FOR 3000 PSI
WHE EQUIPMENT
Fundamentals of Job Design
PRESSURE TEST SCHEDULE
WHE EQUIPMENT
Materials
Brass
WHE EQUIPMENT
Material Purchasing
CERTIFIED Q1
WHE EQUIPMENT
Rental & Client supplied
Rented Equipment
Minimum Working Pressure rating same
Threaded Connection Unions shall have O-ring seals.
Locations that do not have O-Ring primary seal connection
can only be used with approved exemption as per standard 10.
Equipment must be certified to comply with API Spec 6A
Pressure test certificate not older than three months.
Must be delivered with equipment to field location
Equipment for long term lease (6 months) conforms to all our
standards
Client Supplied
Schlumberger shall not operate equipment without
documented proof of our compliance standards.
Client remains responsible.
WHE EQUIPMENT
Things Never To Do To Pressure Equipment
NEVER CUT ON
NEVER STAMP ON
REMEMBER:
PRESSURE TEST ALL TREE SWAGES AND FLANGE CONNECTIONS ALSO. NOTE:
IF OUTSIDE VENDORS ARE DOING THE TEST CERTIFICATION, SCHLUMBERGER MUST WITNESS
THIS TEST.
WHE EQUIPMENT
PRESSURE TEST PROCEDURES -Shop
RIG UP EQUIPMENT IN A SAFE ENVIRONMENT.
Approved Schlumberger Test Bay
Zoned off area in back of shop
PRESSURE TEST WITH WATER/GLYCOL.
OPERATIONAL TEST WORKING PRESSURE RATING ONLY
Test performed on closed seal surfaces such as:
Wireline valve Rams
Choke valve seats
HYDROSTATIC BODY TEST TEST PRESSURE
ALL SEALING VALVE SURFACES MUST BE OPENED
MAKE SURE EQUIPMENT IS FULL WITH FLUID NO AIR.
HOLD PRESSURE FOR 3 MINUTES.
IF NO LEAKS, BLEED OFF THEN TEST AGAIN.
DOCUMENT THE TEST BY SOME RECORDING DEVICE IF POSSIBLE. ( Barton Pressure Recorder )
INCLUDE ON TEST DOCUMENT :
DATE, PRESSURE, TYPE OF TEST (BODY, OPERATIONAL), ASSET LIST, YOUR NAME AND SIGNATURE.
WHE EQUIPMENT
MAJOR RECERTIFICATION
TO RENEW EXISTING EQUIPMENT, A RECERTIFICATION IS
TO BE COMPLETED , AT A MINIMUM, EVERY 5 YEARS.
TO BE PERFORMED BY A CERTIFICATION AGENCY
(Bureau Veritas, DNV, Lloyds, ABS, etc..)
MAJOR RECERTIFICATION CONSISTS of:
Visual Inspection
Dimensional and Thickness Test (NDE)
Ultrasonic
X-ray
Crack Test (Dye Penetrate)
Hydrostatic Body Test @ TP
Seat Test and Operating Test @ WP
Crack test of Lifting eyes and Lifting Proof Loads
Strip Down all Mechanical Parts
Review of the Asset History File
WHE EQUIPMENT
EQUIPMENT QUALITY FILE
COMPLETE INVENTORY, MAINTENANCE AND
CERTIFICATION RECORDS ARE KEPT BY EACH
LOCATION FOR ALL PRESSURE BEARING WHE
COMPONENTS
THESE EQUIPMENT QUALITY FILES SHALL CONTAIN ANY
OR ALL OF THE BELOW :
CERTIFICATION AND TRACEABILITY
IDENTIFICATION RECORDS
FMT and MOVEMENT RECORDS
Lower Bushing
and Cage
Piston
WHE EQUIPMENT
HYDROLEX PACKOFF
TO CREATE A
CONTINUOS SEAL
AROUND CABLE WHEN
GREASE SEAL IS LOST
Spring NEVER CLOSE
ACROSS MOVING
Check valve
Solid Insert
WHE EQUIPMENT
LINCOLN POWERMASTER PUMPS
Air Lincoln 4 75 : 1
Grease Lincoln 6 140 : 1
In
Pumps use air pressure to
Out drive a diaphragm to induce
grease pressure into the well
Lincoln 4s normally used for
5K jobs
Lincoln 6s used for 10K jobs,
redundantly..
For 15K ratio should be 235:1
Honey Oil Generally pump 20% > WHP
Must be rated for at least 30%
above MAOP
WHE EQUIPMENT
Injection Grease Path
Grease is pumped about 20% higher than wellhead
pressure.
~~~~
~~~~~~~~ ~~~
~~~~~~~~~~~~ ~~ ~~~~
Check valve contains fluid from coming back into
pump. Must be installed at every injection point.
Grease flows up and down the cable depending on
~~~~~~~~
valve.
~~
~~
supported by a permanent
~~
object.
~
~~~~~~
~~~~~~~~
~~~~
X X
T
WHE EQUIPMENT
GREASE REQUIREMENTS
STRINGY, STICKY, HIGH VISCOSITY
SHOULD MIX WITH H2S INHIBITOR.
NON - FLAMMABLE
INJECTED AT A HIGHER PRESSURE THAN WELL
PRESSURE.
BIODEGRADABLE IF POSSIBLE
APPROVED GREASES
:
LIQUID O RING
Viscosity's 10 24 (low temp high)
Contain Inhibitors up to 5% H2S
Available in Biodegradable 780
CHEVRON : ALTA VIS
SHELL : VALVATA G82, NASSA 85, MACOMA82
QUAKER: FERROCOAT 5578 HEX
WHE EQUIPMENT
FITTINGS
FISHING NECK IS
BUMPED UP INTO
COLLET FINGERS.
WHE EQUIPMENT
HEAD CATCHER (operation)
COLLET FINGERS
EXPAND AS NECK
ENTERS
COLLET FINGERS
COLLAPSE AROUND
FISHING NECK
TOOL CANNOT BE
RELEASED UNTIL
PRESSURE APPLIED
Ball Velocity
Check Valve
Piston
WHE EQUIPMENT
HEAD CATCHER (operation)
Garter Spring
WHAT HAPPENS IF YOU
Collet Fingers
PULL OFF IN THE HEAD
CATCHER or IF FREE
ENDED CABLE IS BLOWN
OUT OF HOLE ??
BALL VELOCITY CHECK
VALVE HELPS
MUST BE USED
Ball Velocity
Check Valve
WHE EQUIPMENT
HEAD CATCHER (operation)
IF ADDITIONAL PULL IS
APPLIED TO CABLE TO
BREAK THE WEAKPOINT, OR
TOOL IS LOST, CABLE IS
BLOWN OUT OF HOLE
BALL CHECK STOPS
VELOCITY OF FLOW
WHE EQUIPMENT
RISER
PROVIDES A MEANS OF SAFELY CONTAINING
TOOLSTRING UNDER PRESSURE.
NEED ENOUGH RISER TO COVER TOOL STRING + 3 FEET,
MORE IF HYDRATES ARE EXPECTED.
ONLY REPLACE O RINGS ON JOB SITE
NEVER ARE THREADED LUBRICATOR CONNECTIONS
ALLOWED ON H2S JOBS.
API THREAD UNIONS ARE NOT PERMITTED
RISER ID SHOULD BE GREATER THAN .15 - .25 IN OF
LARGEST TOOL DIAMETER.
NO BLEED OFF VALVES ON RISER > 5K
WELDED OR INTEGRAL UNION CONNECTIONS ARE
RECOMMENDED ABOVE 5K, MUST BE USED OVER 10K
PREMIUM SEAL CONNECTIONS (METAL to METAL seal
backed by an O-RING) MAY BE USED ON 1OK OR BELOW.
WHE EQUIPMENT
TOOL TRAPS
EITHER A TOOL TRAP OR CATCHER IS
COMPULSORY.
TOOL TRAPS MAY BE MANUAL (5K) OR
HYDRAULIC (10K)
.MAKE SURE I.D. LARGER THAN TOOL
O.D.
FLAPPER DESIGN.
EXTERNAL INDICATOR ON INTERNAL
POSITION.
WIRELINE VALVES
Outer Seal
Inner Seal
WIRELINE VALVES
Operation
ONCE RAMS ARE CLOSED, A CONTINUOS SEAL IS
CREATED.
WIRELINE VALVES ARE DESIGNED TO HOLD PRESSURE
FROM ONE DIRECTION ONLY. OUTER SEAL (SADDLE) MUST
BE ON TOP.
WIRELINE VALVES
10K Tandem Operation
GREASE INJECTION TANDEM
NOTICE BOTTOM SECONDARY SEALS ARE INVERTED SO
GREASE MAY BE PUMPED IN BETWEEN THE TWO SEALS.
PUMP GREASE
GREASE PACK WIRELINE VALVES
Features include:
Rams with double sealing surfaces
that permit grease to be injected
between the closed ram seals. A twin
grease-pack wireline valve, thus,
provides three places to inject
grease, an improvement over the
triple-ram WLV. These rams also
feature dual injection paths, insuring
a maximum sealing effect with
increased safety. There is no need to
ensure that the rams are correctly
positioned.
A design that holds the rams closed
when grease pressure is applied.
The higher the injected grease
pressure is, the greater becomes the
force holding the rams closed.
Internal collars that allow easy ram
installation and servicing.
Indicator rods that show the position
of the rams.
Non-rising stems that make it
possible to close the rams manually.
The threads are located inside to
avoid damage to them.
GREASE PACK WIRELINE VALVES
Pressure Barriers
Note: Gas Well Identification stands for well fluid with GOR > 2500 scf/bbl
WHE EQUIPMENT
WELLHEAD ADAPTERS - THREADED
Swab/Crown Valve
Flow Cross
Choke
Wing Valve
Manumatic Valve
Master Valve
Flow Tee
Wing Valve
MINIMUM WEAKPOINT =
3 X TOOL WEIGHT
MAXIMUM WEAKPOINT =
.233 inch
1 conductor diameter
P = Ethylene
Polypropylene
Copolymer 300F
Ends free break strength is defined as the maximum tension in a straight pull that a cable
can withstand when one end is free and able to rotate. The lower portion of a cable with a
logging tool attached to it in a vertical cased hole comes close to this condition.
NORMAL OPERATIONS
WEAKPOINT CALCULATIONS (cont.)
STOP
INCREASE GREASE PRESSURE, IF LOST SEAL
CONTINUES:
CLOSE PACK-OFF
CLOSE GREASE RETURN LINE
FIX PROBLEM
START GREASE INJECTION AGAIN
OPEN GREASE RETURN LINE
RELEASE PACK-OFF
CONTINUE OPERATIONS
ABNORMAL OPERATIONS
STRANDED LINE
How to tell ?
>
STOP
MAKE PLAN OF ATTACK
CONFIRM STRANDING
LINE WEIGHT PICKS UP
>
VISUAL
CLOSE TOP WIRELINE VALVE FIRST
BLEED OFF RISER
If top WLV leaks, close bottom.
If bottom WLV insert inverted,
pump grease between two seals.
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
>
RELAY STRAND (cont.)
>
SLACK OFF AND PULL DOWN CABLE
UNTIL YOU GET TO STRAND
REMOVE THE STRANDED ARMOR
RELAY THE STRAND
Use cutters and cut into direction of strand.
May have to bend tip a little.
File into direction of lay.
Finish with coat of DC-3.
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
RELAY STRAND (cont.)
>
RETENSION THE CABLE
REMOVE THE CABLE CLAMP
LOWER AND REJOIN THE RISER
>
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
RELAY STRAND (cont.)
>
START THE GREASE INJECTION
EQUALIZE THE PRESSURE ABOVE
THE CLOSED WIRELINE VALVE
OPEN THE WIRELINE VALVE
>
PULL OUT HOLE SLOWLY
MONITOR WEIGHT
ACKNOWLEDGE STRAND IS CLEAR
PULL OUT OF HOLE
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
ADDING/REMOVING RISER
>
IF THREE OR MORE STRANDS OCCUR
YOU MAY NEED TO CUT THE CABLE
INSTEAD OF REPAIRING IT.
CUT THE CABLE BELOW THE STRAND
AT A GOOD SECTION.
>
NOTE: MAKES SURE YOU HAVE ENOUGH CABLE
LENGTH TO GET THROUGH THE HGT.
YOU HAVE TO REMOVE SOME OF THE
RISER SINCE THE LINE YOU ARE
FEEDING BACK INTO THE HGT IS
SHORTER.
BUT, ALWAYS LEAVE AT LEAST ONE
JOINT.
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
ADDING/REMOVING RISER (cont.)
>
(THIS MAY BE DONE ON THE GROUND IF ENOUGH LINE IF PRESENT)
>
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
ADDING/REMOVING RISER (cont.)
>
START GREASE INJECTION
EQUALIZE THE PRESSURE ACROSS
THE CLOSED WIRELINE VALVE
OPEN THE WIRELINE VALVE
PULL OUT ABOUT 100 OF CABLE
>
( BE CAREFUL GOING THROUGH THE TOP AND BOTTOM SHEAVES)
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
ADDING/REMOVING RISER (cont.)
>
STOP
CLOSE TOP WIRELINE VALVE
BLEED RISER
BREAK RISER ABOVE WIRELINE VALVE
>
CLAMP THE CABLE AND SLACK OFF
REMOVE SQUARE KNOT
PULL GOOD CABLE THROUGH FlOW TUBES
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
ADDING/REMOVING RISER (cont.)
>
REPLACE ALL NECESSARY RISER
RETHREAD CABLE THROUGH FLOW TUBES
TIE A NEW SQUARE KNOT
RETENSION THE CABLE
>
ABNORMAL OPERATIONS
STRANDED LINE PROCEDURE
ADDING/REMOVING RISER (cont.)
>
REMOVE CABLE CLAMP
REJOIN THE RISER
START GREASE PRESSURE
EQUALIZE PRESSURE ON CLOSED
>
WIRELINE VALVE
OPEN WIRELINE VALVE
PULL OUT OF HOLE
ABNORMAL OPERATIONS
TOOLS LOST/STUCK IN HOLE
IF TOOLS BECOME STUCK
TRY GOING BACK DOWN AND UP
DO NOT PULL OVER 75% OF THE SPIDER WEAKPOINT VALUE.
IF YOU HAVE TO PULL OFF, DO NOT DO IT AT NIGHT
BEFORE PULLING OFF :
CALL MANAGER
HOLD SAFETY MEETING
ALERT COMPANY MAN
CALCULATE CABLE BALANCE POINT
DETERMINE WHERE LINE WILL FALL
WAIT TILL DAYLIGHT
TURN OFF POWER ON RIG
CLEAR RIG FLOOR/ WELL AREA
PULL OFF
RELEASE ANY PACKOFF/LINE WIPER PRESSURE
INCREASE GREASE PRESSURE
CLOSE WELL WHEN LINE BLOWS OUT
ABNORMAL OPERATIONS
HYDRATES
HYDROCARBON GAS HYDRATES HAVE THE
APPEARANCE OF SNOW / ICE LIKE PARTICLES.
THEY CAN FORM UP TO A TEMPERATURE OF 122 DEG. F
HYDRATES CAN MAKE EXITING A WELL VERY DIFFICULT
TOOL COULD HIT ICE PLUG
IS SEAL LOST, HYDRATES COLD FREEZE IN FLOW TUBES
SOLUTIONS:
Environment
The metal materials and requirements(heat treating) for resistance to
SSC.
ABNORMAL OPERATIONS
H2S
RECOGNIZING
Unusual amount or torque required to unscrew a component
Unusual sounds such as hissing and popping
ACTION
Exemption approved or disapproved by Upper management