Professional Documents
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Chapter 1 - 1
LECTURES
Lecturer:
Time:
Location:
Activities:
Present new material
Announce reading and homework
Take quizzes and midterms*
Chapter 1 - 2
RECITATIONS
Instructor:
Times and Places:
___. X:XXam _____ XXX
___. X:XXpm _____ XXX
___. X:XXpm _____ XXX
___. X:XXam _____ XXX
___. X:XXpm _____ XXX
Purpose:
Discuss homework, quizzes, exams
Hand back graded quizzes, exams
Discuss concepts from lecture
Recitations start next week.
Try to attend your registered recitation.
If necessary, attend an alternate recitation. Chapter 1 - 3
LABORATORY SECTIONS
Instructor:
Location:
Purpose: To learn more about materials by relating
lecture material with observations. Also to learn to properly
formulate and write engineering reports and proposals.
Chapter 1 - 4
TEACHING ASSISTANTS
Chapter 1 - 5
OFFICE HOURS
X:XX-X:XX each weekday**
____. _____ XXX _____
____. _____ XXX _____
____. _____ XXX _____
____. _____ XXX _____
____. _____ XXX _____
**Contact professors for special arrangements
Activities:
Discuss homework, quizzes, exams
Discuss lectures, book
Pick up missed handouts
Chapter 1 - 6
COURSE MATERIALS (with text)
Required text:
Materials Science and Engineering: An Introduction,
W.D. Callister, Jr. and D.G. Rethwisch, 8th edition,
John Wiley and Sons, Inc. (2010).
Optional Material:
_____
________.
_____
________.
_____
________.
Chapter 1 - 7
COURSE MATERIALS
(with WileyPLUS)
Required text:
WileyPLUS for Materials Science and Engineering: An Introduction,
W.D. Callister, Jr. and D.G. Rethwisch, 8th edition, John Wiley
and Sons, Inc. (2010).
Website: http://www.wileyplus.com/xxxxxxxxxxx
Can be bought online at wileyplus.com for 40% of textbook price
Includes complete online version of textbook
Or comes bundled with textbook at bookstore
$5 more than textbook alone
Homework assignments with instant feedback and hints
Computer graded self-help problems
Hotlinks in homework to supporting text section
Quizzes
Chapter 1 - 8
WEBSITES
Course Website: http://www.xxx.edu/xxxxx
Syllabus
Lecture notes
Answer keys
Grades
Chapter 1 - 9
Virtual Materials Science &
Engineering (VMSE)
Website: http://www.wileyplus.com/college/callister
Student Companion Site
Users can manipulate molecules and crystals to
better visualize atomic structures
Unit cells such as BCC, FCC, HCP
Crystallographic planes, directions, and defects
Polymer repeat units and molecules
Diffusion computations
Chapter 1 - 10
GRADING
Weekly in-lecture quizzes XX%
Held on _____ at the beginning of class
Based on core homework problems
Your lowest quiz grade will be dropped
Midterm #1 XX%
Tentatively scheduled for:
Material covered:
Midterm #2 XX%
Tentatively scheduled for:
Material covered:
Final XX%
Tentatively scheduled for:
Material covered:
Chapter 1 - 11
READING SCHEDULE
Week Topic Chapter
1 General Intro; Atomic Bonding 1,2
2 Crystalline Structures; Imperfections 3,4
3 Diffusion; Mechanical Properties 5,6
4 Strengthening Mechanisms; Failure 7,8
5 Phase Diagrams 9
6 Phase Transformations 10
Applications & Processing of Metal Alloys 11
7 Struc., Prop., Proc., Applic. of Ceramics 12,13
8 Struc., Prop. of Polymers; Composites 14,15,16
9 Corrosion; Elec. & Thermal Prop. 17,18,19
10 Magnetic & Optical Prop. 20,21
Econ. & Envir. Issues 22
Lectures: will highlight important portions of each chapter.
Chapter 1 - 12
Chapter 1 - Introduction
What is materials science?
Why should we know about it?
Chapter 1 - 13
Example Hip Implant
With age or certain illnesses joints deteriorate.
Particularly those with large loads (such as hip).
Requirements
mechanical
strength (many
cycles)
good lubricity
biocompatibility
Chapter 1 - 15
Example Hip Implant
Femoral
Stem
Adapted from chapter-opening photograph,
Chapter 22, Callister 7e.
Chapter 1 - 17
Example Develop New Types of
Polymers
Commodity plastics large volume ca. $0.50 / lb
Ex. Polyethylene
Polypropylene
Polystyrene
etc.
Chapter 1 - 18
Structure, Processing, & Properties
Properties depend on structure
ex: hardness vs structure of steel
(d)
600
Hardness (BHN)
30 mm
500 (c)
Data obtained from Figs. 10.30(a)
400 (b) and 10.32 with 4 wt% C composition,
(a) and from Fig. 11.14 and associated
4 mm discussion, Callister & Rethwisch 8e.
300 Micrographs adapted from (a) Fig.
10.19; (b) Fig. 9.30;(c) Fig. 10.33;
30 mm
30 mm and (d) Fig. 10.21, Callister &
200 Rethwisch 8e.
100
0.01 0.1 1 10 100 1000
Cooling Rate (C/s)
Processing can change structure
ex: structure vs cooling rate of steel
Chapter 1 - 19
Types of Materials
Metals:
Strong, ductile
High thermal & electrical conductivity
Opaque, reflective.
Chapter 1 - 20
The Materials Selection Process
1. Pick Application Determine required Properties
Properties: mechanical, electrical, thermal,
magnetic, optical, deteriorative.
Chapter 1 - 21
ELECTRICAL
Electrical Resistivity of Copper:
6 Adapted from Fig. 18.8, Callister &
Rethwisch 8e. (Fig. 18.8 adapted
5 from: J.O. Linde, Ann Physik 5, 219
(1932); and C.A. Wert and R.M.
Resistivity, r
3
2
1
0
-200 -100 0 T (C)
Adding impurity atoms to Cu increases resistivity.
Deforming Cu increases resistivity.
Chapter 1 - 22
THERMAL
Space Shuttle Tiles: Thermal Conductivity
-- Silica fiber insulation of Copper:
offers low heat conduction. -- It decreases when
Adapted from chapter- you add zinc!
opening photograph,
Chapter 17, Callister &
Thermal Conductivity
Rethwisch 3e. (Courtesy 400
of Lockheed
Missiles and Space
300
(W/m-K)
Company, Inc.)
200
100
0
0 10 20 30 40
Composition (wt% Zinc)
Adapted from Adapted from Fig. 19.4, Callister & Rethwisch
Fig. 19.4W, Callister 8e. (Fig. 19.4 is adapted from Metals Handbook:
6e. (Courtesy of Properties and Selection: Nonferrous alloys and
Lockheed Aerospace Pure Metals, Vol. 2, 9th ed., H. Baker,
Ceramics Systems, (Managing Editor), American Society for Metals,
Sunnyvale, CA) 1979, p. 315.)
(Note: "W" denotes fig.
100 mm is on CD-ROM.) Chapter 1 - 23
MAGNETIC
Magnetic Storage: Magnetic Permeability
-- Recording medium vs. Composition:
is magnetized by -- Adding 3 atomic % Si
recording head. makes Fe a better
recording medium!
Magnetization
Fe+3%Si
Fe
Magnetic Field
Adapted from C.R. Barrett, W.D. Nix, and
Fig. 20.23, Callister & Rethwisch 8e. A.S. Tetelman, The Principles of
Engineering Materials, Fig. 1-7(a), p. 9,
1973. Electronically reproduced
by permission of Pearson Education, Inc.,
Upper Saddle River, New Jersey.
Chapter 1 - 24
OPTICAL
Transmittance:
-- Aluminum oxide may be transparent, translucent, or
opaque depending on the material structure.
polycrystal: polycrystal:
single crystal low porosity high porosity
Chapter 1 - 25
DETERIORATIVE
Stress & Saltwater... Heat treatment: slows
-- causes cracks! crack speed in salt water!
increasing load
Adapted from Fig. 11.20(b), R.W. Hertzberg, "Deformation and
Fracture Mechanics of Engineering Materials" (4th ed.), p. 505, John
Adapted from chapter-opening photograph, Wiley and Sons, 1996. (Original source: Markus O. Speidel, Brown
Chapter 16, Callister & Rethwisch 3e. Boveri Co.)
(from Marine Corrosion, Causes, and
Prevention, John Wiley and Sons, Inc., 1975.) 4 mm
-- material:
7150-T651 Al "alloy"
(Zn,Cu,Mg,Zr)
Chapter 1 - 27