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Keeping Pace

with RFID

Trisakti University Industrial Engineering


Current Condition
Order
dilakukan
melalui
elektronik

E-Order

PIC melakukan
monitoring stock

Inventory Warehouse

Incoming

Delivery
Welding Painting
Order C/M

PIC
melakukan
monitoring
delivery

Setting Kanban Setting Kanban Setting Kanban


Production Production Waiting Post
PIC setting kanban PIC setting kanban PIC setting kanban
secara manual secara manual secara manual
pada Production pada Production pada Waiting Post
Kanban Board Kanban Board Board
Current Condition
RFID Technology
Radio Frequency Identification

A micro-chip in a label used to transmit data


when the label is exposed to radio waves
RFID Components
Integrated chip
RFID Tags

RFID Reader Transmitter


Host Computer
TV / Dashboard
Project Goal

To create a Warehouse
Management System that
can facilitate the automation
of all manual processes
within the warehouse with
RFID-based technology
RFID in Warehouse
Product C1 C2 C3 C4
Plan 1000 500 300 100
Muffler K81
Actual 300
Plan 1000 500 300 100
Muffler K60
Actual 500
Plan 1000 500 300 100
Muffler K93
Actual 200
Plan 1000 500 300 100
Muffler K41
Actual 400
Plan 1000 500 300 100
Muffler K59
Actual 100

OUT

IN

Product
In Stock
Muffler K81
300
In Stock
Muffler K60
500
In Stock
Muffler K93
200
In Stock
Muffler K41
400
In Stock
Muffler K59
100
RFID in Warehouse
Delivery dilakukan sesuai dengan
Cycle Delivery.
Saat produk ditarik dari gudang
melewati transmitter, trasnmitter akan
membaca data dari RFID Tag yang
ditanam pada kanban.
Kemudian, pada dashboard akan
tampak jumlah delivery masing-
masing produk

OUT

RAK
PENYIMPANAN
TRANSMITTE
R
RFID in Warehouse
RAK
PENYIMPANAN

TRANSMITTE
R
IN

Setelah manufacturing process selesai,


dihasilkan produk jadi.
Produk jadi disimpan pada rak penyimpanan.
Rak penyimpanan didorong ke gudang finish
good melewati transmitter. Transmitter akan
mendeteksi RFID Tag pada kanban.
Kemudian,pada dashboard akan tampak
jumlah stok aktual
Target Opportunities

Benefits Before After


Faster Monitoring Stock Only need to see the
Need 1,5 hours
and Delivery dashboard
Reducing Labor Jobdesk Need to do monitoring stock Only controlling the
Taking Quicker Decisions Have to check all aspects Detects problem faster
Minimize Human Error Erroneous quantities More accurate
Estimated Cost

Description of Goods Unit Price/Unit Total Price


Transmitter 4 Rp 16,200,000.00 Rp 64,800,000.00
RFID Chip (125 KHz) 400 Rp 7,500.00 Rp 3,000,000.00
TV / Dashboard (50 in) 2 Rp 5,000,000.00 Rp 10,000,000.00
Software Rp 30,000,000.00
Grand Total Rp 107,800,000.00
Estimated Schedule
Proposal
1 Day

Meeting with the relevant department


1 Week

Buying Components and Programming


2 Week

Installation
1 Day

Trial
2 Week

Trial Evaluation
Everyday (After Trial)

Goal Life
THANK YOU

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