SOP, MPS & MRP

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 SOP, MPS & MRP

YOU HAVE 15 MINUTES TO RESPONSE 15

QUESTIONS

GO FOR 15 min
5 min
2 min

FINISH !!
 SOP, MPS & MRP

QUESTION 1 :
Among the following statements relating to the SOP which is true?

A - SOP meetings, only concern the production and sales.

SOP

B - SOP is only a functionality of software.

C - Feasibility is verified with SOP loads detailed.
D - SOP is a monthly process
 SOP, MPS & MRP

RESPONSE 1 :
Among the following statements relating to the SOP which is true?

A - SOP meetings, only concern the production and sales.

SOP

B - SOP is only a functionality of software.

C - Feasibility is verified with SOP loads detailed.
D SOP is a monthly process
 SOP, MPS & MRP

QUESTION 2 :
Which of the following statements are true?
MASTER PRODUCTION SCHEDULE (MPS) is used to :
1. Establish production plan
2. Register projected requirements
3. Register Customer orders
MPS

4. Calculate the detailed loads

A - Only 1, 2 and 3
B - Only 1, 3 and 4
C - Only 2 and 3
D 1, 2, 3, and 4
 SOP, MPS & MRP

RESPONSE 2 :
Which of the following statements are true?

MASTER PRODUCTION SCHEDULE (MPS) is used to :

1. Establish production plan
2. Register projected needs
3. Register commands Customer
MPS

4. Calculate the loads detailed

A - Only 1, 2 and 3
B - Only 1, 3 and 4
C - Only 2 and 3
D 1, 2, 3, and 4
 SOP, MPS & MRP

STRATEGIC PLAN
CUSTOMER

SALES & OPERATIONS

PLANNING ( SOP) GLOBAL LOADS
DEMAND
MANAGEMENT
MASTER
MPS

PRODUCTION MACRO LOADS

SCHEDULE (MPS)

NET REQUIREMENT DETAILED

CALCUATING
LOADS

PROCUREMENT /
SUPLLYER PURCHASE WORKSHOP FLOW
MANAGEMENT MANAGEMENT CONTROL
 SOP, MPS & MRP

The MPS is that the company planned to produce in quantity and

deadlines for finished items. It has the following functions

- Plan the production data from the SOP an Demand Management.

- Stabilize and control the NET REQUIREMENT / MRP.

MPS

- Manage and consume forecasts.

- Manage the available for sale.

- Identify potential problems loads.

- Allow to engage on time reliable delivery.

- Establish and maintain a production plan realistic and feasible.

 SOP, MPS & MRP

QUESTION 3
Among the following statements, which is true?
In MRP process, the quantity of production order to produce :

A. is done by the storekeeper preparing components.

Scheduling

B. is the responsibility of the workshop supervisor.

C. is the responsibility of the planner.

D. is a master data routing.

 SOP, MPS & MRP

QUESTION 3
Among the following statements, which is true?
In MRP process, the quantity of production order to produce :

A. is done by the storekeeper preparing components.

Scheduling

B. is the responsibility of the workshop supervisor.

C. is the responsibility of the planner.

D. is a master data routing.

 SOP, MPS & MRP

3 ORDER TYPES (positioning of the start date of the order)

Managed
PREVISIONNEL ORDER
by the
PlnOrd system

Planner
Confirmed
sub-control order

Time
PrcOrd Launched Launched
order order

ACTUAL DATE
 SOP, MPS & MRP

DATA USED TO CREAT PLANNED ORDER

THE NEED : DATE, QUANTITY

Scheduling

MATERIAL MASTER DATA : Batch Size,

STANDARD DEDLINE, REQUIREMENT TYPE

BOM : TO GENERATE MATERIAL AND

COMPONENET REQUIREMENT
 SOP, MPS & MRP

3. Orders consolidation
Operation for converting a planned order (PO) in planned order
fixed and:
In order to freeze the lied time and quantity.
In order to pass the responsibility to the planner.
Copy of the order:
Scheduling

- The BOM valid at the time of launch

- The routing (recipe) of valid production at the time of
launch
Check availability:
- Components
- Capacities
Scheduling order in the workshop.
 SOP, MPS & MRP

QUESTION 4
Whish statements regarding the MPS is false?

A. The MPS must be realistic and achievable

B. The MPS must be coherent with the SOP
MPS

C. The MPS controls the SOP

D. The MPS operates mainly finished products
 SOP, MPS & MRP

RESPONSE 4
Whish statements regarding the MPS is false?

A. The MPS must be realistic and achievable

B. The MPS must be coherent with the SOP
MPS

C. The MPS controls the SOP

D. The MPS operates mainly finished products
 SOP, MPS & MRP

4.The application of SOP in production

After SOP meeting:

The report should be shared very quickly (within 24 hours).
The forecasts in MPS must be updated.
The forecasts issued from SOP will be consumed by the
MPS

customers.
Coherence must be found between SOP needs and those
recorded in production.
 SOP, MPS & MRP

UPDATING MPS

SOP FAMILY

FG A 50%
MPS

FG B 40%

FG C 10%

Registration MPS forecasts on finished products

 SOP, MPS & MRP

UPDATING MPS

MPS
SOP : 400 / M
ITEM A FOR FAMILY

WEEK
MPS

FORECASTIN
G

ITEM B
WEEK
ITEM C
FORECASTING
WEEK
FORECASTING
 SOP, MPS & MRP

UPDATING MPS

SOP FAMILY
MPS

Registration MPS forecasts below on

family (SF).
 SOP, MPS & MRP

UPDATING MPS

FORECASTING SOP ITEMS

MPS

Finished goods sales order consume forecasts SF

 SOP, MPS & MRP

5.Question
Which of the following statements are true?
SOP :
1. Can anticipate instead of undergoing
2. Is not feasible for small firm and artisans
3. Serve industry, not the services
SOP

4. Can implement plans related to budget

A. 1 only
B. 1 and 2 only
C. 1 and 3 only
D. 1 and 4 only
 SOP, MPS & MRP

5.RESPONSE
Which of the following statements are true?
SOP :
1. Can anticipate instead of undergoing
2. Is not feasible for small firm and artisans
3. Serve industry, not the services
SOP

4. Can implement plans related to budget

A. 1 only
B. 1 and 2 only
C. 1 and 3 only
D. 1 and 4 only
 SOP, MPS & MRP

6.Question

Among the following statements, which is true?

In scheduling orders, the queue is represented by a Queue time that
Scheduling

A. must be extended when we see that the queue is growing on to the work center.

B. is usually defined by work center.

C. is a result of scheduling.

D. is a master data related to this item.

 SOP, MPS & MRP

6.Question

Among the following statements, which is true?

In scheduling orders, the queue is represented by a Queue time that
Scheduling

A. must be extended when we see that the queue is growing on to the work center.

B. is usually defined by work center.

C. is a result of scheduling.

D. is a master data related to this item.

 SOP, MPS & MRP

Arrive at the workstation start finish

Scheduling

TW TP TE Tw Tt

WORK STATION DATA RECIPE DATA

TW : TIME WAITING
TP : PREPARATION TIME
TE : EXCECUTION TIME
Tw : TIME WAITING AFTER OPERATION
Tt : TRANSFERT TIME
 SOP, MPS & MRP

7.Question
Make fix planned orders can:
1. Stabilize the production plan
2. Forcing the size of a batch
3. Stop the calculation needs to lower levels
4. Avoid the next calculation needs change order
MPS

A. 1 only
B. 3 and 4 only
C. 1, 2 and 4 only
D. 1, 2, 3 and 4
 SOP, MPS & MRP

7.RESPONSE
Make firm planned orders can:
1. Stabilize the production plan
2. Forcing the size of a batch
3. Stop the calculation needs to lower levels
MPS

4. Avoid the next calculation needs this change order

A. 1 only
B. 3 and 4 only
C. 1, 2 and 4 only
D. 1, 2, 3 and 4
 SOP, MPS & MRP

8.Question
Which of the following statements are true.
SOP is:
1. Only for finished products
2. Primarily managed by products families
3. Used to obtain a medium and long-term activities company
4. Used to obtain a short-and medium-term activities company
MPS

A. 1 and 3 only
B. 1 and 4 only
C. 2 and 3 only
D. 2 and 4 only
 SOP, MPS & MRP

8.Response
Which of the following statements are true.
SOP is:
1. Only for finished products
2. Primarily managed by products families
3. Used to obtain a medium and long-term activities company
MPS

4. Used to obtain a short-and medium-term activities company

A. 1 and 3 only
B. 1 and 4 only
C. 2 and 3 only
D. 2 and 4 only
 SOP, MPS & MRP

9.Question

What are the conditions of success of a MPS?

1. The General Direction involvement

2. Appoint a Process Responsible

MPS

3. Register and make Process respect

4. A 100% correct forecasting

A. 4 only
B. 1.2 and 3 only
C. 1.2 and 4seulement
D. 1, 2, 3 and 4
 SOP, MPS & MRP

9.Response

What are the conditions of success of a MPS?

1. The General Direction involvement

2. Appoint a Process Responsible

MPS

3. Register and make Process respect

4. A 100% correct forecasting

A. 4 only
B. 1.2 and 3 only
C. 1.2 and 4seulement
D. 1, 2, 3 and 4
 SOP, MPS & MRP

10. QUESTION
Among the actions below which no interest to better satisfy customer

A. the overlap of two operations.

B. the split of an operation.

Scheduling

C. the completion of the first production order operation before the start
date of the order to take the load center available.

D. optimization of the production (s) position (s) "bottleneck".

 SOP, MPS & MRP

10. Response
Among the actions below which no interest to better satisfy customer

A. the overlap of two operations.

B. the split of an operation.

Scheduling

C. the completion of the first production order operation before the start
date of the order to take the load center available.

D. optimization of the production (s) position (s) "bottleneck".

 SOP, MPS & MRP

11.Question

Which of the following statements is correct?

The estimated stock used for the calculations of the MPS and the MRP can be
affected by:

1. A change in the BOM

MPS

2. A change in the ROUTING

3. Following a modification of an inventory

A. 1 and 2 only
B. 1 and 3 only
C. 2 and 3 only
D. 1, 2 and 3
 SOP, MPS & MRP

11. RESPONSE
Which of the following statements is correct?

The estimated stock used for the calculations of the MPS and the MRP can be
affected by:

1. A change in the BOM

MPS

2. A change in the ROUTING

3. Following a modification of an inventory

A. 1 and 2 only
B. 1 and 3 only
C. 2 and 3 only
D. 1, 2 and 3
 SOP, MPS & MRP

12. QUESTION
Which of the following what are the benefits of a good SOP

1. Better communication between services

2. Improving the management of short-term

3. Better use of available resources and capacities

SOP

4. Stock reduce and increase customer service

A. 1,2,3 and 4.
B. 1 and 2 only
C. 2 and 3 only
D. 3and 4 only
 SOP, MPS & MRP

12. RESPONSE
Which of the following what are the benefits of a good SOP

1. Better communication between services

2. Improving the management of short-term

3. Better use of available resources and capacities

SOP

4. Stock reduce and increase customer service

A. 1,2,3 and 4.
B. 1 and 2 only
C. 2 and 3 only
D. 3and 4 only
 SOP, MPS & MRP

13.Question

Among the following statements which are true?

Planned orders from MRP calculations are used to:

1. Calculate the needs of lower levels

MPS

2. Schedule the permanent inventories

3. Calculate capacity requirements detailed

A. 1 and 2 only
B. 2 and 3 only
C. 1 and 3 only
D. 1, 2 and 3
 SOP, MPS & MRP

13. RESPONSE
Among the following statements which are true?

Planned orders from MRP calculations are used to:

1. Calculate the needs of lower levels

2. Schedule the permanent inventories

MPS

3. Calculate capacity requirements detailed

A. 1 and 2 only
B. 2 and 3 only
C. 1 and 3 only
D. 1, 2 and 3
 SOP, MPS & MRP

14.Question

Of the following actions, which reduce the production time?:

1. Limit the intake of WORK ORDER

Scheduling

2. Increase the batch size

3. Reduce preparation time (SMED)

4. Increase the capacity of the workshop

A. 1 and 2 only
B. 1.3 and 4 only
C. 1.2 and 3 only,
D. 1,2,3 and 4
 SOP, MPS & MRP

14.RESPONSE

Of the following actions, which reduce the production time?:

1. Limit the intake of WORK ORDER

Scheduling

2. Increase the batch size

3. Reduce preparation time (SMED)

4. Increase the capacity of the workshop

A. 1 and 2 only
B. 1.3 and 4 only
C. 1.2 and 3 only,
D. 1,2,3 and 4
 SOP, MPS & MRP

15.Question

Among the following statements, which is true. scheduling

A. is planning at latest operations according to the

Scheduling

end time of each order.

B. is planning to overcharged operations orders manufacturing

according to the start date of each order.

C. is that which is done upstream of Calculating Net Requirements.

D. is made by the scheduler of the upstream scheduler.

 SOP, MPS & MRP

15.RESPONSE

Among the following statements, which is true. scheduling

A. is planning at latest operations according to the

end time of each order.
Scheduling

B. is planning to overcharged operations orders manufacturing

according to the start date of each order.

C. is that which is done upstream of Calculating Net Requirements

D. is made by the scheduler of the upstream scheduler.

 SOP, MPS & MRP

TO LATER
TODAY
NEEDED
Scheduling

MARGIN

UPSTREAM

Start date calculated

at the latest
 SOP, MPS & MRP

WRAP UP
STRATEGIC PLAN
CUSTOMER

SOP GLOBAL
DEMAND
LOADS
MANAGEMENT
MPS MACRO
LOADS

SCHEDULE NET REQUIREMENT DETAILED

DETERMINATION
LOADS

REQUIR / WORK STATION

SUPPLYER PURCH FLOW
MANAGEMENT
CONTROL CONTROL
Thanks for your attention

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