Safety Report

YKS
15 May 2014

Contents
. Safety organization

. Safety Performance

. Safety Accidents(2010~2014)

. Fatal Accidents in 2014

Zero Injuries for 100 days Movements

YK

Steel Corp
. Safety organization

Safety Health Management Organization

General Safety and Hygiency Supervisor

CEO - Hidetaka Omichi

Safety Manager Kim, Tae-Woong Occupational Safety

Health Manager Park, Yong-Soon and Health Committee

Honor Supervisor Choi, Jung-Su Safety and Health Consultative Group

Chief of the Operations Division

Director - LEE, Jeong-Hee

Management Supervisor
Team Leader / Plant Manager
. Safety Performance

Safety Performance
. Safety Performance

Safety Activity Flow(Staff-Line)

Safety inspection in Raising safety Reinforcement of safety
LINE safety activity
workplace consciousness education

Special Inspection Safety inspection Shift-work activity

group system TBM activity Supervisor Education
Safety Resolution
self-patrol office/production worker
Conference
education
Safety Prayer of Ritual
New employee education
Special Safety Campaign
inner instructor
Safety suggestion system & examination of cases of incident Safety Event
specialization Education

Hazard Unsafe Act

Hazard Analysis
Evaluation Analysis

Management
Continuous Improvement
by objective

Improvement Performance Safety activity assessment sys

management (reinforcement of safety activity monitoring function)

Reward Program Discipline System TBM (Tool Box Meeting) :

The method of safety activity for achieving no injury.
Before starting to work, all workers in the factory
No injury reward discuss and examine about the risk factors in each
regulation violation
excellent suggestion reward part they are in charge of to insure and to
causer of safety accident
excellent safety activity reward Maintain the safe work environment.
. Safety Performance

Major Activity(Accident Statistics & Management)

Injury Record Number of

Condition disaster(Annual)

Accident Statistics & Management

(Groupware)
Accident
Accident Form
Substance
. Safety Performance

Major Activity(Special Inspection)

Special Inspection
(Unsafe Condition)
. Safety Performance

Major Activity(Special Inspection)

Special Inspection
(Unsafe Act)
. Safety Performance

Major Activity(Regular Inspection)

Regular Inspection

Before After
- Now Correcting
- Done
- Long time needed
. Safety Performance

Major Activity(Management Supervisor)

Management Supervisor Annual Compulsory Education

Certificate of Appointment - 16 Times
(2014 56 people)
. Safety Accidents(2010~2014)

YKS Safety Recordable 2010~2014

4.67
frequency rate of injury(F.R)
hazard rate
severity rate of injury(S.R)

2.21
2.00

1.09
0.92 1.01
0.44 0.43
0.16 0.19 0.38 0.28
0.09 0.18 0.18

`10 `11 `12 `13 `14.02

. Safety Accidents(2010~2014)

YKS Safety Recordable 2010~2014

YKS Safety Recordable

2014.
2010 2011 2012 2013
01~04
Active Employee 549 518 496 464 463

Record of accidents 1 1 5 2 3

Total Working
1,083,909 913,591 1,069,689 1,000,675 230,967
Hours(Annual)
Frequency Rate
0.9 1.1 4.7 2.0 4.3
(F.R)

No. of Recordable Accidents x 1,000,000

Frequency Rate(F.R) =
Annual total working hours
. Fatal Accidents in 2014

Date : 2014.02.15(Sat) Around AM5:40

Place : Dividing Shear Part in the 2nd rolling factory
Department : 2nd rolling factory

Occurrence
Spot (the front)

The position
of the
victim

Accident Occurrence Spot

Dividing Shears spinning resulted
(the side)
in the damage of his head
. Fatal Accidents in 2014

1. When Dividing Shear stopped working, the victim changed into Manual Mode in the
operation room in order to stop the machine from working.
The cause of 2. When the victim checked if there was an error of Dividing Shear cutting entry pipe or not,
the accident Dividing Shear suddenly operated.
3. We are assuming that the accident happened when the victim recheck the area after he
checked other lines.

1. Install a Dividing Shear safety cover

- Install two-way doors and proximity sensors to automatically block out electricity when
the doors are open
- Change into an available state with a restarting condition in the electricity room

Preventive 2. Install the device that stops the machine from operating automatically.
Measures in - Prevent the machine from working automatically when workers open and close protective
covers
the same - Take a measure by installing a reset button to prevent the 2 nd and the 3rd situations that
industry we cant predict

3. Record all of the situations about the Panels operation and workers by installing CCTV
in the operation room

4. Announce the cases of accidents and educate workers on precautions

. Fatal Accidents in 2014

1. The improvement
1) Dividing Shear Safety Cover Installation

proximity
sensor
installation

- We installed a safety cover in Dividing Shear

- Dividing Shear was exposed outside and a proximity sensor that automatically
changes it into Panel Mode by detecting the
disconnected state

Before the improvement After the improvement

. Fatal Accidents in 2014
2) Installation Presence State

<Before Improvement> <After Improvement>

- Though either of doors is open, electricity is automatically
blocked with the sensors. The machine will work after both
doors are closed and the condition is valid in the operation
room
- We can observe the process of the products with the naked
eye through wire netting(CCTV)
Approach prohibition action is still valid while the machine The two proximity sensors which
is on. are installed on the doors can
detect whether the doors are
- It was installed on 17th Feb.
open or close
. Fatal Accidents in 2014
3) Installation of Device that prevents auto-restarting
- Before Installation : When the protective cover is opened and closed,
the condition of restarting is valid -> 1 Cycle test
- After Installation : Though the protective cover is opened and closed,
the machine dose not restart -> Reset button must be pushed -> 1 Cycle test

the First Measurement

- Protective Cover Open Inverter Drive Block
1 Cycle button is unavailable.
- Protective Cover Close Inverter Drive Return
1 Cycle button is available

the Second Measurement

installed in Electricity Control

Room
- Protective Cover Open Inverter drive Block -> 1 Cycle button is unavailable
(the same measurement as the first one)
- Protective Cover Close Inverter drive Block -> Return follows pushing reset button
(Green Button) 1 Cycle button is available
 Reorganization of Safety Department

1. Object : The Improvement of the safety management work for No Injury

2. Composition of Safety Organization

Before After
General Affairs Environment & Safety
Organization
(Safety and Environment) Team

Full-time worker 1 1

3
Patroller -
(Fulltime 1, Multiple Position2)
Personnel
Honorary Supervisor 1 1

Total 2 5

Task Performance Method - The patrols in Holiday & Night

3.Effect
1) The improvement of prevention of safety accident when repairing & size changes
2) Keeping continuity of the safety work by patrolling in holiday & night
3) Making the unit safety work effective
4) Active responses against the governments industrial safety regulation
 No Injury 100day Movement
1. Object : Safety Consciousness Rearmament & Cutting Safety Accident Connecting Link
2. Period : 2014.03.29(Sat) ~ 07.06(Sun) 100 days
3. Safety Activities
Safety Activities Contents Note
Special Safety Resolution Safety Consciousness Rearmament & Cutting Safety Accident
281 people
Conference Connecting Link
Improved
Safety Checkup Implement of Safety Test Related to Serious Disaster
51 cases
Management supervisor
Safety Consciousness of Supervisors Spreading Movement 56 Supervisor
Safety campaign

Putting Up A Banner, No Injury 100 day Movement -

Auto Counting 100 day Movement Groupware

No Injury 100 day
Movement Sending All workers Safety Messages
SMS
in Commuting

Safety Slogan & Poster Contest Company newsletter

Special Safety Education Education Safety Consciousness with Inner and Outer Instructors -

Discussion No Injury 200 Day Movement After Achievement of No

Safety workshop -
Injury 100 Day Movement
 No Injury 100day Movement

Safety Activity(Special Safety Resolution Conference)

Opening speech

Special Safety Resolution Conference

Resolution reading
 No Injury 100day Movement
Safety Activity(the flag of no injury relay [CEOSteelmakingRollingElectrical]&Utility)

CEO Steelmaking Team Leader

Electrical & Utility Maintenance

Team Leader Rolling Team Leader
 No Injury 100day Movement

Safety Activity(Safety Checkup)

Before

Detection of risk factors 51 cases After

 No Injury 100day Movement

Safety Activity(Management supervisor Safety campaign)

Management supervisor Safety campaign

 No Injury 100day Movement

Safety Activity(Special Safety Education)

Education for safety supervisor Education with outer instructor

 No Injury 100day Movement

Safety Activity(The count of No Injury Days)

The count of no injury days via Groupware

Thank you