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Problem 7 Problem Set 8.

1A Page 351
Two products are manufactured on two sequential
machines. The following table gives the machining
times in minutes per unit for the two products:
Machining Time in min
Machine Product 1 Product2
1 5 3
2 6 2
The daily production quota for the two products are 80
and 60 units, respectively. Each machine runs 8 hours
a day. Overtime though not desirable may be used if
necessary to meet the production quota. Formulate the
problem as a goal programming model.
Let x1 be the number of units of product1 and
x2 be the number of units of product2 produced
daily.
We thus have the following four goals:

Goal1: x1  80 (Production quota of product 1)


Goal2: x2  60 (Production quota of product 2)
Goal3: 5x1  3x2  480 (Machining time on M/c 1)
Goal4: 6x1  2x2  480 (Machining time on M/c 2)
We convert these inequalities into equalities by
adding slack/surplus variables. Thus our problem
becomes:

Goal1: Minimize s 1

Goal2: Minimize s 2

Goal3: Minimize s 3
Goal4: Minimize s4
 
Subject to x1  s  s  80
1 1
 
x2  s  s  60
2 2
 
5 x1  3x2  s3  s3  480 All variables
 
6 x1  2 x2  s4  s4  480 non-negative.
Problem 7 Problem Set 8.2A Page 354

In problem 7, set 8.1A, suppose that the production


quota for the two products needs to be met, using
overtime if necessary. Find a solution to the problem,
and specify the amount of overtime, if any, needed to
meet the production quota.

Solution: Since the production quota needs to be met,


the problem becomes:
Goal: Minimize overtime
Subject to the constraint: Prod Quota needs to be met.
In symbols: we have to solve the LPP
 
Minimize z s s 3 4

Subject to x1  80
x2  60
 
5 x1  3x2  s3  s3  480
 
6 x1  2 x2  s4  s4  480
Now we solve this by the usual simplex method.
We have to use artificial variable technique as the
first 2 constraints are  type.
Thus we have to solve the LPP
 
Minimize z s s3 4

Subject to x1  R1  s1  80
x2  R2  s2  60
 
5 x1  3x2  s  s  480
3 3
 
6 x1  2 x2  s  s  480
4 4

Here R1, R2 are artificial variables; s1, s2 surplus


variables. We solve by two phase method.
Phase I:
Minimize r  R1  R2
Subject to x1  R1  s1  80
x2  R2  s2  60
 
5 x1  3x2  s  s  480
3 3
 
6 x1  2 x2  s  s  480
4 4

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