Wincc: Integrated Message Functions Consistent Connection

Configuring Functions with CFC
Integrated message functions

Consistent connection
MKZ X
ASO MEAS_MON Alarm
Acknowledge only A,W,T
17. 11. 96 14:32:46 Type Alarmtext We
17. 11. 96 14:32:46 TypeMKZAlarmtext We X
17. 11. 96 14:32:46 AType MEAS_MON
S O Alarmtext We Limits
Alarm act. range
+160.0 HH +165.0 UL
+180.0
LL
H +150.0 +100.0
+140.0
WinCC +120.0
L +120.0
CFC Alarm
LL +110.0
SIMATIC PCS 7 Date: 26.04.2018

SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File:ST-PCS7SYS_V6_cfc.1
Configuring Functions with CFC
Integrated message functions

Consistent connection
MKZ X
ASO MEAS_MON Alarm
Acknowledge only A,W,T
17. 11. 96 14:32:46 TypeMKZAlarmtext We X
17. 11. 96 14:32:46 AType MEAS_MON
S O Alarmtext We Limits
Alarm act. range
+160.0 HH +165.0 UL
+180.0
LL
H +150.0 +100.0
+140.0
WinCC +120.0
L +120.0
CFC Alarm
LL +110.0

Integrating Libraries
Block
Chart template
(Master data) library

in the multiproject (Standard) libraries
with PCS 7 V6
Project window OB32 (Start)

Integrating Blocks
LIBRARY1
LIBRARY2
Block_X BLOCK_X
Symbols
Block
Charts
Project window Libraries
OB32 (Start)
Predecessor for installation

Organization Blocks
OB Start event Priority

1 Free cycle 1
10...17 Time-of-day interrupt 2
OB10 to 17 OB20 to 23 20...23 Time-delay interrupt 3...6
30...38 Time interrupt 7...15
40...47 Process interrupt 16...23
55...57 DPV1 interrupts 2
OB1 * OB30 to 38 60 Multi-computing 25
70...73 Red. error (H-CPU) 25
80...87 Async. error al. 26,28
S7 100,101 Startup 27
OS 121,122 Synchr. error al. like error-
generating
OB121,122 * OB40 to 47 OB
(See system software for S7-300/400,

System and Standard Functions)
** OB100,101 ** OB80 to 87
* User-/process-specific start event
** CFC-/block-specific start event

CFC Basics
Menu bar / toolbar
Window with
Sheet bar
Sheet bar
Blocks
available
Libraries,
charts and
Blocks
Header 1
Header 2
BIB1
I11 O11 BIB2
I21 O21 BSTX
BSTY
123 I22
Interconnection
Parameterization
BL CH LIB
OB32 (Start)

The First Blocks
100 100
U V
50 50
30 U2
V
0 0
-t -t
• Configuration
• Compile and download objects
• Test

Compiling and Downloading the Program
Preselect
Settings for compile

and download
(dialog box with 2 tabs)
Start compile/download acc. to

preselection

Exercise: Controlling a Value
OP_A_LIM
Operator enable OP_EN
U_HL
Limits
U_LL
Interconnectable
input for U LINK_U
LINK_ON
BTRACK
Operator input
V
Analog U

Run Sequence
OB32 (cyclic interrupt) 1sec

Runtime group
Runtime group 1 - Scan rate

- Phase offset
Runtime group 2
Block 1
Runtime group 3
Block n

Run Properties of OBs and Runtime Groups
OB1 400
200 200
OB31 (2s) 100 400 100

600 ms
OB32 (1s) 300 100 200 300 100 200

300 ms
OB33 (0.5s)100 100 100 100

100 ms
0 0,5 1 1,5 2
t (s)

Exercise: Optimize Run Sequence
Optimize

Block Diagram of a Motor Control System
Motor block
Control
logic 1
AUTO_ON QSTART
MAN_ON 0
Operator screen 0 QRUN

AUT_ON_OP
AUT_L 1
Q_MON_R
LIOP_SEL
MONITOR
FB_ON Time
monitoring
RESET
Feedback CH_DI CH_DO

signal
M DI DO
Switching command

Driver Concept (from V5)
Analog Input Digital Output
0...200°C PIS=n PIS=n Channel 1 (Signame_Y)
Channel 0 (Signame_X)
TI Signame_X Signame_Y
0 / 24 V
4...20mA
Hardware config.
Symbol table
CFC charts with module

drivers
SUBNET
MOD RACK MOD
CFC chart with application
CH_AI CH_DO
MODE MODE
Signame_X VALUE Signame_Y
VALUE
200 QCONTROL I
VHRANGE
0 VLRANGE V PV_IN

Driver Concept (from V5)
Analog Input Digital Output
0...200°C PIS=n PIS=n Channel 1 (Signame_Y)
Channel 0 (Signame_X)
TI Signame_X Signame_Y
0 / 24 V
4...20mA
Hardware config.
Symbol table
CFC charts with module

drivers
SUBNET
MOD RACK MOD
CFC chart with application
CH_AI CH_DO
MODE MODE
Signame_X VALUE Signame_Y
VALUE
200 QCONTROL I
VHRANGE
0 VLRANGE V PV_IN

Template for a Motor Control System - From the Standard Library

Template for a Motor Control System - From the Standard Library

Exercise: Read In and Output and Analog Value
In the test installation:

Analog output and analog input are connected to one another via the hardware

Program and Data
DBy1
OBm (Instance DB
for FBy
FBy,DBy1 declaration)
FBy,DBy2
FCz
FBy
Declaration
Code
m OB...? DBy2
n
(OBm) (Instance DB
(OBn) for FBy
declaration)
m,n,y,y1,y2,z = numbers

Data Transport
Time (run sequence) OBx

Block 1
f
X Y
Block 2
OS
Operation f
X Y
Connection (fetch principle)
Block n
f
X Y

Block Libraries, Part 1
PLC OS
FB / FC Trends
Elementary blocks
Messages
Technological blocks
Operating
Algorithm
Outputs
Driver blocks
Inputs
SP=
Communication blocks 10%
12.3
AUTO

Block Libraries, Part 2
PLC
SFB / SFC
Standard Library
Algorithm
Outputs
Inputs

Control Loop
Technical Control Loop Simulated Control Loop
AS AS
software software
CTRL_PID
Manip. var.
LMN Manip. var. Temp. Manip. var.
Reactor
Temperature CTRL_PID
PV_IN block
CH_AI CH_AO CH_AI CH_AO
AI I/O modules AO AI I/O modules AO
Reactor Reactor
System plant System plant

Reactor Simulation (Filling)
UV
Reactor (Filling + Mixing)
2U101
LAH
UV BO V1_OP_CL OVERFLOW BO 2L101
2U102
BO V2_OP_CL LEVEL R
UV
BO V3_OP_CL FB_V1_OP BO
2U103
BO M1_ON_OF FB_V1_CL BO
LI
R V1_FLOW FB_V2_OP BO
2L104
R V2_FLOW FB_V2_CL BO
R V3_FLOW FB_V3_OP BO
EI
2E101 R KFV FB_V3_CL BO
BO V_RESET MOTOR_ON_OFF BO

Reactor Simulation (Heating)
Reactor (Heating + General)

CI
Heating R V_HOT_FL TMP_SHEL R 2T101
TICA
R TMP_ENV TMP_INT R
2T102
R TMP_HOT
R T_LAG_SH
R T_LAG_IN
R SAMPLE_T
BO RS_COOL
BO SET_HOT

Have to be CTRL_PID (with LINK)
active(=1)
Enable LIOP_INT_SEL LMN_TRK LMN_SEL
Parameter:
SPEXON_L 1
SPEXT_EN SPEXTSEL_OP 0 DEADB_W

SPINT_EN GAIN
SP_EXT TN
EXT 1 TV
TM_LAG
SP_OP_ON SP_OP INT 0
LMN
+ 1
PV_IN
PID
- AUT 1
0
LMNOP_ON MAN_OP MAN 0
LIOP_MAN_SEL
AUT_L 1
AUTOP_EN
AUT_ON_OP 0
MANOP_EN

Reactor Simulation (Summary)
FB_V2_OPEN
FB_V2_CLOSE
V2_OP_CL
M1_ON_OF
MOTOR_ON
V1_OP_CL M
R V_HOT_FL
FB_V1_OPEN
FB_V1_CLOSE 0 ... 100
Heating
LEVEL
0....100
TMP_SHEL
TMP_INT
V3_OP_CL
FB_V3_OPEN
FB_V3_CLOSE

Exercise: Control Loop for the Reactor

Message Configuration
Message class
Hierarchy identification,
where the message originated
Message attribute for the

OS area
Message text

Message Configuration
Message class
Hierarchy identification,
where the message originated
Message attribute for the

OS area
Message text

Notes

CFC Chart in Chart
Chart "A" (higher-level chart)
"X"
Chart "X" (lower-level chart)

Exercise: Chart-in-Chart Technique: Create Lower-Level Chart
Lower-level chart "Chart_x"
Chart interconnections

Exercise: Chart-in-Chart Technique: Create Lower-Level Chart
Lower-level chart "Chart_x"
Chart interconnections

Exercise: Chart-in-Chart Technique: Create Higher-Level Chart
Insert in the
higher-level chart
from here
Higher-level chart "Valve test"
Run sequence:
Manual valve operation

Exercise: Chart-in-Chart Technique: Create Higher-Level Chart
Insert in the
higher-level chart
from here
Higher-level chart "Valve test"
Run sequence:
Manual valve operation

Exercise: Test with Dynamic Display

Exercise: Test with Dynamic Display

Exercise: Program Block with CFC (1)
CFC chart "Chart_x"
Specify new chart interconnections
Insert new block

Comment must be added manually

Comment must be added manually

Block Data Structure (Multiple Instance)
Symbolic name
of FB40
Inputs, outputs, input and output parameters for the sheet bar
Place for instance of an INT_P block

Block Change (1)
Result A
Result B

Block Change (1.1)
Different libraries in the multiproject:
Original version
Modified version
Test chart for block with change

Block Change (1.2)
Instance V1.0
Drag and
drop
Trial for
instance V1.1

Block Change (1.3)

Block Change (1.4)
The new block version

is transferred to the chart folder

Block Adjustment (2)

Block Adjustment (2.1)

Block Change with Library and Project Adjustment (1)
Changes to the parameter

properties


The new block version is transferred to the project

Creating Process Tag Types
Process tag types

Setpoint
configuration
Importing process tags

in the project
Import file
for measuring points

Exercise: Create Process Tag Types, Import them in the Project (1)
Start "Wizard" -> Continue -> I/O Points

to select parameters/signals and messages from
blocks on the chart

Exercise: Create Process Tag Types, Import them in the Project (2)

AS-to-AS Communication
AS-to-AS Communication
Communication blocks
Connection
OP_A_LIM
Operator enable OP_EN

Partner A Partner B
Controller for
U_HL
Limits reactor heating
U_LL SEND_R REC_R
Interconnectable
LINK_U SP
input for U
LINK_ON
BTRACK
Operator input
V SP_EXT
analog U
REC_R SEND_R
Received
setpoint can be
processed

Communication Blocks for AS-to-AS Communication
Partner 2
Partner 1
or Partner 2
Partner 1


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Configuring Functions with CFC

Integrated message functions

SIMATIC PCS 7 Date: 26.04.2018

Integrated message functions

SIMATIC PCS 7 Date: 26.04.2018

(Master data) library

SIMATIC PCS 7 Date: 26.04.2018

Project window Libraries

Predecessor for installation

SIMATIC PCS 7 Date: 26.04.2018

OB Start event Priority

(See system software for S7-300/400,

SIMATIC PCS 7 Date: 26.04.2018

Menu bar / toolbar

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

Settings for compile

Start compile/download acc. to

SIMATIC PCS 7 Date: 26.04.2018

Operator enable OP_EN

SIMATIC PCS 7 Date: 26.04.2018

OB32 (cyclic interrupt) 1sec

Runtime group 1 - Scan rate

SIMATIC PCS 7 Date: 26.04.2018

OB31 (2s) 100 400 100

OB32 (1s) 300 100 200 300 100 200

OB33 (0.5s)100 100 100 100

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

Operator screen 0 QRUN

Feedback CH_DI CH_DO

SIMATIC PCS 7 Date: 26.04.2018

CFC charts with module

MOD RACK MOD

CFC chart with application

SIMATIC PCS 7 Date: 26.04.2018

CFC charts with module

MOD RACK MOD

CFC chart with application

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

In the test installation:

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

Time (run sequence) OBx

Connection (fetch principle)

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

CH_AI CH_AO CH_AI CH_AO

AI I/O modules AO AI I/O modules AO

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

Reactor (Heating + General)

SIMATIC PCS 7 Date: 26.04.2018

SPEXT_EN SPEXTSEL_OP 0 DEADB_W

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

SIMATIC PCS 7 Date: 26.04.2018

Message attribute for the

SIMATIC PCS 7 Date: 26.04.2018