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MATERIAL
ENERGY
BALANCES
Material Balance Equation
Law of conservation of mass: Mass can neither be created nor destro
yed.
1. Draw and label a flowchart of the process and do the degree of freedom analysis.
2 . Calculate the mass and mole fraction of methanol and the molar flow rates of ethanol and water in
the bottom product stream.
ANSWER : QUESTION 1
DEGREE OF FREEDOM
( CH3OH, H20 )
3. WATER BALANCE
1 – x = H2O
H2O = 1 – 0.276
H2O = 0.274 kg H2O / kg
FLOWCHART SCALING AND BASIS OF
CALCULATION
The procedure of changing the values of all stream amounts or flow rates by a proportional amount
while leaving the stream compositions unchanged is referred to as scaling the flow chart.
Scaling up: if the final stream quantities are larger than the original quantities,
2.
3.
FLOWCHART SCALING AND BASIS OF
CALCULATION
BEFORE SCALING AFTER SCALING
MATERIAL BALANCE ON SINGLE
UNIT PROCESS
General Procedure for Material Balance Calculations
1. Choose as a basis of calculations an amount or flow rate of one of the process stream
s
2. Draw a flowchart of the process. Include all the given variables on the chart and lab
el the unknown stream variables on the chart
3. Write the expressions for the quantities requested in problem statement
4. Convert all mass and molar unit quantities to one basis
5. Do the degree of freedom analysis. For any given information that has not been used
in labeling the flowchart, translate it into equations in terms of the unknown variabl
es
6. If nDF = 0, write material balance equations in an order such that those involve the fe
west unknowns are written first
7. Solve the equations and calculate the additional quantities requested in the problem
statement
EXAMPLE SINGLE UNIT
PROCESS
1. An aqueous solution of NaOH contains 20% NaOH by mass. It
is desired to produce an 8% NaOH solution by diluting a
stream of 20% solution with a stream of pure water.
100 + m1 = m2
m1 = m2 – 100
2. NaOH BALANCE
(100)(0.20) = 0.08m2
20 = 0.08m2
m2 = 250 kg NaOH
m1 = m2 – 100
m1 = 250 – 100
m1 = 150 kg H2O
Thank you