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QAQC SECTION

Presented to QAQC Safety Session at Jakarta MRT


Project
July 15, 2017
Internal Interaction With Other Section
Technical Design Quality Assurance
Design Team Approved
NONO Construction Plan
Method Statement
Site Quality Plan
Construction INPUTS included to
Manufacturing
Team Construction
Quality Plan
Section
Quality Control Plan
Inspection and Test
Plan (ITP)

Controlling
Quality Control
Construction
Process
Inspection, Test, and
Checking
Product Control Product

Project JMCMC on behalf


Manager MRTJ
Document Approval Flow
JMCMC on behalf
Construction, Design Quality Assurance MRTJ

Submit Material
Check & Comment,
Approval, Method
Upon satisfaction,
Statement,
Submit for Approval
Shop drawing

Resubmit Material Comment


Approval, Method Discussion, Revision and
Statement, Shop drawing Resubmit until approved

Comment and/or
Submit to owner Approval Return back to
SOWJ

Inform to another CONTINUE UNTIL APPROVAL


Department if Reject.
Discussion, Revision and
Resubmit until approved
Inspection Flow
QC & Construction QC JMCMC on behalf MRTJ

Review Daily inspection


Daily Site inspection by
report i.e defect list,
QC Engineer and make a
ITP, monitor
report
outstanding NCR

Completion of site work, Arrange RFI (Request Confirm Inspection Date


After internal For Site Inspection) to and Time, Witness or
inspection, request QC owner. Approved
to arrange RFI.

JOINT INSPECTION
(Action of each party as per inspection Test
Plan(ITP)

SOWJ to rectify and PROCESS CONTINUE


UNTIL APPROVAL
repair, call for
inspection upon
completion Issued Inspection
Record to Engineer
Sample of Inspection Flow
Construction of D-Wall
Excavation Work

Slurry
material Excavation
monitoring monitoring

Arrangement rebar and Rebar & stop Installing rebar and stop
stop joint joint material joint
check

Installation
rebar & stop
joint check

A
Sample of Inspection Flow
Construction of D-Wall
A

Concrete arrive to site Concrete


Pouring Concrete
check

Pouring
concrete
monitoring

Finish
Sample of Inspection Flow
AAC Wall Work

Arrangement AAC Block AAC material Installing AAC Block


check

AAC
installation
check

Plaster &
Arrangement plaster & skim skim coat Installing plaster and skim
coat material coat
check

installation
check

Finish
Sample of Document
Sample of ITP
How do we handle Non-
Conformance Before work done?
Contractor found Non-Conformance
on site

Contractor submit FCN to JMCMC by


Hardcopy and Aconex containing:
1. Detail of Non-Conformance
2. Propose Method of Rectification

JMCMC make comment by Aconex

Contractor commence to work


How do we handle Non-
Conformance After Work done?
Contractor found Non-Conformance
on site

Contractor submit NCR to JMCMC by


Hardcopy and Aconex containing:
1. Detail of Non-Conformance
2. Propose Method of Rectification
3. Target Completion Date
4. Propose measure to prevent re-
occurrence

JMCMC make comment by Aconex

Contractor commence to work

JMCMC confirm the completion of


work, sign on NCR for closing out and
send to Contractor and MRTJ by
Aconex
Inspection and Test at Site

Slump Test Slump Test

Painting Test Bolt Tightening Test


Inspection and Test at Laboratory

Rebar Test

PeformanceTest for Compressive


Tunnel Segment Strength Test
IMPROVEMENT
Analisis masalah dengan
Fishbone Diagram
Unsafe Act and Personal/Human
Condotion Factor

Non-Corformance/ Lack of
Immediate Cause Basic Cause
accident commitment

Lack of Control Job Factor


Usulan Improvement

■ Mengadakan tes/simulasi untuk mandor


■ Mengadakan pelatihan tambahan pada pekerjaan tertentu
■ Pendampingan oleh site engineer di lapangan
■ Menerapkan sistem denda bila supplier terbukti memberikan
kualitas yang rendah
THANK YOU

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