Objectives • Correctly identify automotive hose sizes • Explain the different types of hose materials, clamps, and their applications • Inspect all types of hoses for damage • Correctly remove and replace all types of hoses
Introduction • More than ten different types of hoses – Hoses are found on the: • Radiator • Heater • Automatic transmission • Fuel and emission systems • Brake system • Lubrication system • Air-conditioning system
Hose Construction • Hoses consist of an inner rubber tube, reinforcement, and outer rubber cover – Bonded with adhesives • Different tubes and covers – Different reinforcement • Withstand different amounts of pressure • Incorrect hose can result in a fire or damage – Use caution around refrigerant lines
Hose Size • Hoses are sized according to inside diameter – Common heater hose sizes • 5/8 and 3/4 inch – Common fuel hose and line sizes • 5/16 and 3/8 inch for pressure hoses • 1/4 inch for return lines
Unreinforced Hose • Unreinforced rubber – Used for vacuum hose, windshield washer hose, and drain hose • These hoses are under little strain • Can still present safety problems if they fail • Harden with age and are routinely replaced
Hose Types • Straight: used for fuel hose, vacuum hose, or heater hose – Kinks when bent too much • Curved: preformed with required bends – Vulcanizing cures rubber and sets it in a given shape • Universal: clamped on one end and bent until it assumes the desired shape – Reinforced with wire
Hose Types (cont'd.) • Formable: has metal wires inside – Allow it to be bent without kinking • By-pass: molded to the correct curves – Must be cut to length, depending on the application • Fuel hose: fuel delivery systems use metal tubing – Connected to tank and engine by rubber hoses • Must resist abrasion, oil, temperature
Hose Types (cont'd.) • Carburetor fuel hose: braided reinforcement with synthetic rubber cover and inner tube – Does not react to gasoline or alcohols • Fuel injection hose: designed for higher pressure – Burst strength more than 900 psi • Transmission oil cooler hose: withstand constant temperature of 300°F and 450 psi • Power steering hose: pressure and return line