National Product RD Center-NIRDA

National Product RD Center

Admin/Storage Admin Storage

/Classrooms /Clasrooms

Automation/Energetics Electronics

Mechanical PCB Lab

 Basement
Proposed Floor Area /lab =600 m2
(2 x 600=1,200 m2)
60m

30 m 30 m

600 m2 (1a) 2
600 m (1b)
MECHANICAL LAB
PCB Lab
20m

Electro-Plating lab
Metal
CAD/CAM
Fabrication Powder Coating Lab
Lab
2 1 Lab
2 3
600 m2 600 m2
 Ground Floor
Proposed Floor Area /lab =600 m2
(2 x 600=1,200 m2)
60m

30 m 30 m

600 m2 (2a) 600 m2 (2b)

Process Electronics Lab
20m Automation
Transformer
production Lab
Energetics Testing and
Lab
22
Lab Inspection Lab Lab
2 4

600 m2 600 m2
Laboratory No. 2a

Process
Automation
Lab
 Ground Floor
Proposed Floor Area (600 2
m)
30 m

15 meters 5 meters

400 m2
Process and Energetics
20m
Automation Laboratory(2b)
Lab(2a)
 First Floor(Lab 2a)
Proposed Floor Area for30(20 m x 2
20= 400m )
m
20 meters 10 meters

400 m2
18.3 meters (60 ft)

Process and
20m Energetics
Automation Laboratory(2b)
Lab(2a)
1.7mts
Pathway/path walk
Lobby/ Elevator area
 First Floor
Proposed Floor Area(2030m x 20 m= 2
400m )
m
20 meters 10 meters
10 m 10 m
18.3 meters (60 ft)

Prototyping Energetics
20m Didactic Laboratory
Lab
(2b)

1.7mts
Pathway/path walk
Lobby/ Elevator area
 Product and Process Automation Lab

Training and
Learning Prototyping
Section Section
(Didactic)
 Training and
Learning
Section
(Didactic)

Controller Motor and Mechatronic Robotics

Pneumatic Hydraulics and HMI Lab Sensor/ Drives Process s Laboratory
Plant
Transducer Control
AC/DC
Microcon Laboratory Stepper /PID Modular Welding Robot
. 4 axes;
Pneumatic, electro Hydraulics, Production
troller, Servo Multi Purpose
System
pneumatics, electrohydrauli Linear Motors Robot (6 axes)
PLC.
proportional c, Proportional
pneumatics Hydraulics HMI
VFD
 1) Pneumatic
Staff/Personnel
2)Hydraulics
Process Design

Prototyping Section
3)Controller /HMI Software

4) Sensor/Transducers Lab Simulation softwares

TLS

5) Motor and Drives/VFD

Testing softwares
6) Process Plant Control
Laboratory(PID)

7 Autoamtion Tools and Equipment for

Prototyping
ALaboratory(MPS)

8) Robotics Materials/Consumables for

Laboratory Prototyping
Lab Staff/Personnel Requirement in the Prototyping Lab
• Draftsman
• Manufacturing Engineer
• Industrial Designer
• Mechanical/Machine/Equipment Design Engineer
• Process Plant Engineer
• Simulation and Test Engineer
• Automation Engineer(Pneumatic/Hydraulic Engineer,
Sensor, PLC/VFD/HMI/System
• Automation Programmer
(Microprocessor/microcontroller/SOC/Robotic Engineer)
• System Integration Engineer
Potential Sectors that can be served by the Center

• Food/Beverage and Agro- Industry

• Construction
• Mining
• Energy
• Manufacturing
• Packaging
• IT and medical industry
 Food and Agro-processing potential prototypes

• Coffee Pulper • Corn harvester

• Coffee Dryer • Corn
• Coffee Milling machine thresher(cover)
• Coffee Roasting • Corn/Maize shelling
• Coffee or decobbing
Machine(vending) machine
• Vegetable sorter • Egg Incubator
• Rice thresher
• Rice mill • Egg sorting
machine(size)
Beverage potential prototypes
• Water Filling
• Soda
• Juice
• Beer
• Milk Processing/Yogurt
• Tea bag machine
Pharmaceutical potential prototypes
• Tablet making machine
• Bottled medicine/Syrup filling machine
• Liquid medicine processing station
• Tablet encapsulating machine
• Serum manufacturing machine
Construction Industry Potential Prototypes
• Hydraulic levelling machine
• Pneumatic compactor
• Hydraulic Lift for maintenance
• Lift for construction material conveyor
 Mining Potential Prototypes
• Possible machines in the mining industry like tunnel boring machine
• alluvial and hard rock gold processors,
• gold concentrators,
• wash plants,
• multi deck screens,
• continuous tables,
• reverse spirals,
• refineries,
• centrifuges,
• sluice boxes,
• gravity concentrators and
• trommels.
Energy Potential Prototypes
• Mini and Micro Hydro plant
• Solar-solar powered residence/solar powered maize
threshing machine
• Photovoltaic(PV) Solar panels and batteries for
residences and homes
• Wind Turbine generator parts
• Biogas/Biomass- from animal dung
IT/AI/Robotics/Automation and Medical Industry

• Portable Scanner
• Portable Ultrasound gadget for pregnant women
• Robotic finger for mobile phones
• Robotic /Automated Water Dispensing Machine
• Automated Restaurant with Robotic staff
• Automated Warehouse/palletizing
• Design and development of moisture senssor
 Training room Lay Out for Didactic Lab

Standard Bench: 6 ft x 4 ft (24 ft 2)=2.23 m2

 1) Pneumatic
Trainer

Pneumatic Lab
2) Electro
pneumatic
3) Proportional
Pneumatics
(Closed Loop)

4) Vacuum
Pneumatics
1 Pneumatics Laboratory
 Suppliers/Tenders

FESTO SMC NORGREN DE LORENZO

(GERMANY) Pneumatics (UK) (ITALY)
(Japan)
COST

Warranty

Rank/ 2 3 4
Preference 1
Electro Pneumatics Trainer
 Suppliers/Tenders

FESTO SMC NORGREN DE LORENZO

(GERMANY) Pneumatics (UK) (ITALY)
(Japan)
COST

Warranty

Rank/ 2 3 4
Preference 1
Proportional Pneumatics Trainer
 Suppliers/Tenders

FESTO SMC NORGREN DE LORENZO

(GERMANY) Pneumatics (UK) (ITALY)
(Japan)
COST

Warranty

Rank/ 2 3 4
Preference 1
Vacuum Pneumatics Trainer

Applications: Pick and place motion

for mounting delicate
materials such as car glass panel,
For vacuum packaging etc.
 Suppliers/Tenders

FESTO SMC NORGREN DE LORENZO

(GERMANY) Pneumatics (UK) (ITALY)
(Japan)
COST

Warranty

Rank/ 2 3 4
Preference 1
 1)Hydraulic
Trainer
2) Electro
Hydraulic Lab
hydraulic trainer
3) Proportional
hydraulic trainer
(Closed Loop)
4) Mobile
Hydraulics
2 Hydraulic Lab
Hydraulics Trainer Kit
Electro-Hydraulics Trainer Kit
Proportional Hydraulics Trainer
Kit
Proportional Valves and amplifier
Mobile Hydraulics

Hydro Static Steering System

Use of Mobile Hydraulics
Automotive/Automobile
Agriculture- Tractor and Farm implements
Civil Engineering and construction equipment
Robotic Vehicle
Combat and military vehicle
Supplier
FESTO Bosch Parker Eaton DE
(GERMANY) Rexroth (USA) (US) LORENZO
(Germany) (ITALY)

COST

Warranty

Rank/
Preference
2 1 3 4 5
Motor and Drives Laboratory

•AC/DC Motor
•VFD/Inverter
•Stepper motor
•Servo Motor
•Linear Motor
 1) AC/DC Motor
Control

Motor and Drives

2) Variable Frequency
Drives/Inverter

3) Stepper Motor

4) Servo Motor

5)Linear Drives
AC/DC Motor Control
Dissectible Machine Trainer
• Direct Current Machine • Split-Phase Capacitor-Start
Motor • Capacitor-Run Motor • Two-Value Capacitor
Motor • Universal Motor • Three-Phase Wound-Rotor
Induction Motor • Three-Phase Squirrel Cage
Induction Motor • Synchronous Machine •
Synchronous Reluctance Motor • Two-Speed Variable-
Torque Motor • Two-Speed Constant-Torque Motor •
Two-Speed Constant-HP Motor • Two-Phase Wound-
Rotor Induction Motor • Triple-Rate Mo
Variable Frequency Drive
Stepper Motor Training Unit
Servo Motor Training Unit
 1) Level

2) Flow
Process Control
Trainer/PID 3) Temperature

4) Pressure

5)PID Control
6) Piping and
Instrumentation Drawing
 Process Control Trainer
Siemens PCS7 Process Control Trainer
Process Control/PID Lab

(FESTO)
Process Control/PID(De Lorenzo)
Objectives
• Study of the level, flow, pressure and temperature sensors
• Study of the characteristics of the pump and of the motor pump
• •Study of the characteristics of the static process and of the time
constants
• ON‐OFF, P, PI, PD and PID closed loop control of the level
• • P, PI, PD and PID closed loop control of the flow
ON‐OFF, P, PI, PD and PID closed loop control of the temperature
• ON‐OFF control of the level with the pressure sensor
DESCRIPTION
• The trainer is composed of:

• an educational board with a pressurized vessel and

a set of sensors and actuators for level, pressure, tem
perature and flow;
• a control module, containing the interface circuits fo
r the sensors and the actuators and the ON/OFF, prop
ortional, integral and derivative control circuits (PID).
Optional Accessories
• Optionally, it is possible to connect to the trainer:
• microprocessor based process controller of industrial type (DL 2
314C)
• a process recorder (DL 2314R)
• a programmable logic controller (DL 2210B)
• personal computer with suitable interface module and software (P
C with DL 1893 and DL 2314SW)
• TECHNICAL FEATURES
• Pressurized vessel capacity: 5 litres approx.
• Water tank capacity: 20 litres approx.
• Temperature sensors: • platinum thermo‐resistance Pt 100 • bi‐metallic direct re
ading thermometer
• Level sensors: • linear variable‐differential transformer (LVDT) • on‐reed
• ON/OFF sensor
• Flux sensors: •
• flowmeter 8000 pulses/ litre • f
• lowmeter, direct reading Pressure sensors:
• • strain gauge • manometer, direct reading Recirculation pump: 6 litres/minute,
12 V, 1.5 A
• Motor driven valve
• 4 manual valves Water heating resistance:
• 48V, 200W Safety valve set at 2.4 bar
• Safety thermostat Piping: brass Power supply: single‐phase from mains
Supplier/Tenders for Process Control Trainer
Siemens FESTO/LabVolt DE LORENZO
(GERMANY) (Germany) (ITALY)

COST

Warranty

Rank
3 1 2
No 4. Sensor/Transducer Lab
• Position sensors
• Velocity sensors
• Acceleration sensors
• Force/Pressure
• Torque
• Micro /limit switches
• Light and infrared sensors
• Touch and Tactile Sensors
• Proximity Sensors
• Range Finders
• Vision System
No 4. Sensor Lab
Innovative Lab from India
Sensor Module from FESTO
Lab No. 5 Controllers
microprocessor
Microcontrollers 1)PIC microcontrollers
2) Arduino –UNO/Nano/Mega

 PLC with HMI

Microprocessor Trainer Kit
8051 microprocessor trainer
Microcontroller Trainer Kit
• Either ARDUINO or PIC microcontroller Kit
Elegoo EL-KIT-008 Mega 2560 Project The Most
Complete Ultimate Starter Kit w/TUTORIAL for
Arduino UNO Nano
Microcontroller PIC18/24/32

Company : Microchip
Programming Software : MPLab
Programmable Logic
Controllers

12/16/2018 prof CHARLTON S. INAO 67

12/16/2018 prof CHARLTON S. INAO 68
PLC by Rockwell Automation
PLC Trainer Kit (Siemens)

Festo Using Siemens s7

1500
PLC Trainer Kit by De Lorenzo

De Lorenzo PLC
Trainer using
Siemens
Allen Bradley Micrologix PLC
 Supplier-PLC
Siemens Schneider Allen Telemechan ABB
(GERMANY) Electric Bradley ique (Switzerland)
(FR) (USA) (FR)

COST

Warranty

Recommended 1 4 3 5 2
Rank
FESTO Automation Station
(Modular Production System)
FESTO Modular Production System
FESTO MODULAR WATER BOTTLING STATION
FESTO FLOUR Bottling and Heating
De Lorenzo Automation –Modular Production
System
Innovative Techno Lab Equipments India
ROBOTIC LABORATORY
FESTO ROBOTS for TRAINING
FESTO Bionic Cobot
Robot Applications
material handling,
machine tending,
coating,
dispensing,
assembly,
packaging,
palletizing,
and welding applications.
Yaskawa /Motoman Robots
For Product Development Lab-NIRDA
Applications
Fanuc Robotics
Fanuc LR Series
Energetics Training Laboratory