Professional Documents
Culture Documents
COILS
COILS
COILS
ARE AIR TO LIQUID, INDIRECT CONTACT HEAT
EXCHANGERS, THAT FACILITATES TRANSFER OF
SPACE COOLING / HEATING LOAD TO COOLING/
HEATING MEDIUM
COILS
COILS
COILS CARRYING WATER OR BRINE
SOLUTIONS ARE CALLED CHILLED WATER
COILS.
COILS
WHAT ARE THE APPLICATIONS ?
SENSIBLE COOLING
PRE COOLING WITH WELL OR RELATIVELY, LOW
TEMPERATURE WATER TO REDUCE COOLING LOAD
ON COIL.
SENSIBLE COOLING AFTER AIR DRYING i.e.
CHEMICAL MOISTURE - ABSORPTION PROCESS.
AIR CONDITIONING APPLICATIONS - COOLING &
DEHUMIDIFICATION - (SENSIBLE & LATENT)
CHILLED WATER (450 / 440F)
SENSIBLE HEATING OF AIR - WITH HOT WATER
OR WITH STEAM.
COILS
AIR CONDITIONING APPLICATIONS - COOLING &
DEHUMIDIFICATION - (SENSIBLE & LATENT)
REFRIGERANT LIQUID. - (DIRECT EXPANSION)
COILS
MECHANISM OF HEAT TRANSFER
COILS
THE TEMPERATURE AT WHICH
REFERIGERANT BOILS IS PRESSURE
DEPENDENT. SINCE THERE IS A PRESSURE
DROP, AS REFERIGERANT FLOWS THROUGH
A TUBE, BOILING TEMPERATURE DROPS.
COILS
COILS
CHILLED WATER COIL
HEAT EXCHANGE ACROSS TUBES AND FINS IS
DEPENDENT ON THE TEMPERATURE RISE OF THE
WATER OR BRINE SOLUTION.
NO CHANGE OF STATE OCCURS ONLY SENSIBLE HEAT
EXCHANGE RESULTS.
THUS THE HEAT TRANSFER PRIMARILY DEPENDS ON
SPECIFIC HEAT OF THE FLUID FLOWING WITHIN
TUBES.
WATER/BRINE TEMPERATURE KEEPS CHANGING
BETWEEN INLET TO OUTLET.
COILS
Q = MASS FLOW RATE x SP. HEAT x TEMPERATURE RISE
HEAT EXCHANGE, Q=
OVERALL HEAT TRANSFER COEFFICIENT x AREA x LOG
MEAN TEMPERATURE DIFFERENCE.
COILS
CHW
OUT 76°F
AIR 56°F
54°F
AIR
WATER 44°F
CHW
IN
COUNTER FLOW
76°F
AIR
56°F
AIR
REFRIGERANT
40°F
REF PHASE
GAS REF CHANGE
INLET
COUNTER FLOW
COILS
HW WATER
OUT 140°F
120°F
HW 68°F
INLET
COUNTER FLOW
STEAM
STEAM
IN
PHASE
CHANGE
COND-
ENSATE PARALLEL FLOW
COILS
THE TRANSFER OF HEAT FROM AIR FLOWING OVER A
COIL (TUBE SURFACE TO THE FLUID WATER OR
REFRIGERANT) FLOWING IN THE PIPE IS IMPEDED BY
THREE RESISTANCES.
COILS
SPACE LOAD
AIR AIR
PRIMARY
REFRIGERANT
COOLANT
IN CHILLER
COILS
BECAUSE OF ONE ADDITIONAL HEAT TRANSFER
STEP, THEORETICALLY UNDER EQUAL
OPERATING PARAMETERS, DX - SYSTEM IS
MORE EFFICIENT THAN CHILLED WATER
SYSTEM.
COILS
WHAT SHOULD BE CHILLED WATER OF
REFRIGERANT TEMPERATURE ?
CLASSIFICATION AS PER ASHRAE
COILS
COOLING
• FOR A SPACE TEMP. OF 750F & 50 % RH, DEW POINT
TEMPERATURE IS 550F. RETURN WATER TEMP. SHOULD
BE BELOW 550F.
COILS
APPLICATIONS & LIMITATIONS
IN DX COILS, REFRIGERANT IS INSIDE TUBES.
LARGER THE CAPACITY, BIGGER THE COIL. MORE
THE DISTANCE BETWEEN CONDENSING UNIT AND
COIL, MORE IS THE REFRIGERANT CHARGE.
DX SYSTEMS ARE MOST FREQUENTLY AND EASILY
APPLIED WITH ONE AIR HANDLING UNIT WITH
ONE COMPRESSION SYSTEM. THIS TENDS TO LIMIT
THE MAXIMUM REFRIGERANT CAPACITY TO
ABOUT 100 TR.
DX SYSTEM ARE CLOSE COUPLED SYSTEM, ie. AIR
HANDLING STATION AND CONDENSING UNITS ARE
LOCATED NEAR BY
COILS
COILS
BY CONTRAST, CHILLED WATER SYSTEM TYPICALLY
FEED SEVERAL CHILLED WATER COILS LOCATED AT
FAR OFF LOCATIONS FROM A SINGLE CHILLER.
MAXIMUM CAPACITY OF CENTRAL CHILLED WATER
SYSTEM IS ALMOST UNLIMITED.
COILS
PRIME SURFACE
COILS
COILS
EXTENDED SURFACE :- USED PRIMARILY IN AIR
COOLING
APPLICATIONS.
PRIMARY SURFACE AREA
IS OF TUBES.
SECONDARY SURFACE IS
PROVIDED BY FINS,
MECHANICALLY BONDED
IN EFFECT PROVIDE SIGNIFICANT
TO TUBES. HIGHER HEAT
COILS
CONSTRUCTION
COIL CONSISTS OF TUBES AND EXTERNAL FINS
ARRANGED IN ROWS ALONG, THE AIR FLOW TO
PROVIDE GREATER SURFACE AREA.
WATER / REFRIGERANT FLOWS INSIDE TUBES, WHILE
AIR FLOWS OVER EXTERNAL SURFACE.
TO MAINTAIN HIGH RATE OF HEAT TRANSFER, AIR
AND WATER FOLLOW A COUNTER FLOW ARRANGEMENT
ie. COLDEST AIR MEETS COLDEST WATER AND
WARMEST AIR MEETS WARMEST WATER.
STRUCTURAL FRAME WORK END PLATE : GALVANISED
STEEL SHEET.
HEADER IS OF COPPER OR GI
COILS
A) TUBES MATERIAL
: MOSTLY COPPER
: IN SOME APPLICATIONS, (PETROCHEMICALS ETC)
ALUMINIUM TUBES ARE USED, AS AMMONIA
REACTS WITH COPPER
B) TUBE DIAMETER
: 3/8” OD, 1/2” OD, 5/8” OD
1” TO 1.5”
COILS
MOST COMMON
COPPER TUBE - ( ½” OD, 27 G THICKNESS – BSL )
WITH ALUMINIUM FINS - 0.16 MM THICK
TO ARREST DIELECTRIC CORROSSION, ONE CAN HAVE
COPPER TUBES WITH COPPER FINS. IT IS VERY
EXPENSIVE AND SELDOM USED.
COILS
COILS
COILS
COILS
COILS
COILS
COILS
COIL NOMENCLATURE
FACE AREA, FACE VELOCITY.
FINNED LENGTH
FINNED HEIGHT
HAND OF CONNECTION
COILS
FINNED
HEIGHT
D
EP
TH
COILS
PERFORMANCE
IDEALLY, WATER SIDE CAPACITY SHOULD BE EQUAL
TO AIR SIDE CAPACITY
COILS
FACE AREA :- DEPENDS ON FINNED LENGTH,
AND FINNED HEIGHT.
FACE VELOCITY:- AIR QUANTITY / FACE AREA
WATER CIRCUITS:- 1. FULL CIRCUIT - VELOCITY V
2. HALF CIRCUIT - 2V
3. QUARTER CIRCUIT - 4V
COILS
COOLING CAPACITY = SENSIBLE + LATENT
COILS
WHAT INFORMATION ARE REQUIRED TO
SELECT A COIL?
1. APPLICATION
2.TOTAL CAPACITY
3. SENSIBLE HEATRATIO
4. AIR QUANTITY
5. CHILLED WATER FLOW RATE
6. WATER INLET TEMPERATURE,
TEMPERATURE RISE
COILS
7. DESIRED LEAVING DBT & WBT
8. AIR ENTERING CONDITION
9. IN CASE OF DIRECT EXPANSION COIL,
SUCTION TEMPERATURE AND REFRIGERANT
PRESSURE DROP.
10. LIMITATION OF AIR & WATER PRESSURE DROP
11. SPACE LIMITATION
COILS
DESIGN BASICS
FACE VELOCITY FOR LARGE FLOOR
MOUNTED AHU’s SHOULD BE LIMITED TO
MAXIMUN 550 FPM, FOR DX & CHILLED
WATER COILS TO AVOID MOISTURE CARRY
OVER
COILS
HIGHER WATER PRESSURE DROP WILL
CONSUME MORE PUMPING ENERGY. HIGHER
AIR PRESSURE DROP WILL MEAN MORE FAN
POWER
COILS
CHECK LIST
12000 BTU / HR = 10000 ( SENSIBLE ) + 2000 ( LATENT )
OR
9000 3000
OR
8000 4000
OR
7000 5000
COILS
COIL SELECTED SHOULD MEET THE
FOLLOWING
TOTAL LOAD, BTU/HR
SENSIBLE LOAD, BTU / HR
LEAVING AIR CONDITIONS, ( DBT & WBT )
ARE CLOSE TO HEAT LOADS.
AIR & WATER PRESSURE DROP IS WITHIN
LIMITS
FACE VELOCITY IS WITHIN LIMITS TO AVOID
MOISTURE CARRY OVER
COIL SIZE MEETS SPACE CONSTRAINTS OF AHU
COILS
THANK
YOU
COILS