Professional Documents
Culture Documents
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Poka--yoke
Poka
Checklists or devises that do not let the employee make a mistake
Cost of Quality
Prevention
Detection
Internal failure
External failure
Costs associated with operations or activities
that keep failure from happening and minimise
detection costs
Examples
Quality planning
Recruitment and selection
uraining programmes
Quality improvement projects
Costs incurred to ascertain the condition of a
service to determine whether it conforms to
quality standards
Examples
Periodic inspection
Process control
Collecting quality data
x
Costs incurred to correct nonconforming work
before delivery to the customer
Examples
Scrapped reports and forms
Rework
Downtime
G
Costs incurred to correct nonconforming work
after delivery to the customer or to correct work
that did not satisfy a customers specified needs
Examples
Negative word of mouth
Loss of future business
Investigation time
In manufacturing companies external and
internal failure costs together accounted for 5050%%
to 80
80%% of the total cost of quality
Juran suggests that $1
$1 invested in prevention is
worth $100
$100 in detection costs and $10
$10,,000 in
failure costs
u
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Service Process Control
D
Defining service performance measures
Intangibility of services
Simultaneous production and consumption
Customers are asked to evaluate the service Mafter
the fact
my focusing on the delivery process itself these
difficulties may be overcome statistical process
control
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What should happen if the process is not
performing as expected?
An investigation to identify the cause and to suggest
corrective action
Could the variance be a result of random
occurrences and not a process failure?
Is change necessary?
!
¦
x
"#
uhe analysis begins with the problem at the head and
traces the major categories of causes along the spine
Usual causes
Personnel
Procedure
Equipment
[aterial
Other
¦
Causes are eliminated through discussion and
consensus and remaining causes targeted for
additional data gathering
See [idway example pp 293 in text
¦
¦
G
Data is arranged so that causes of a problem are
ordered in descending frequency of occurrence
80
80//20 rule
Waiting for 15
15..0 68.
68.3 Waiting for 23
23..1 46.
46.2 Waiting for 33
33..3 66.
66.6
pushback pushback pushback
Waiting for 11
11..3 79.
79.6 Waiting for 23
23..1 69.
69.3 Late weight 19
19..0 85.
85.6
fueling fueling and balance
sheet
Late weight 8.7 88.
88.3 Cabin 15
15..4 84.
84.7 Waiting for 9.5 95.
95.1
and balance cleaning and fueling
sheet supplies
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In this session we
Discussed the scope of service quality
Illustrated methods applied to design quality in
Services
Described tools used in achieving Service Quality
Used a fishbone chart in a cause and effect analysis
G
better alternative
Discuss