WelcomE

1
INTRODUCTION

•Conventional fossil fuel Power plants supply more than 70%

of the total world's electricity production. 85% by 2030.

•Demand for all global energy is increasing at an average

rate of 2% per annum,and continues.

critical challenges

•Abundant electricity.

•Cheap electricity.

•Preserve
Environment.
2
FOCUS FOR NEW POWER PLANTS

• ECONOMY
(η%) ↑

•ENVIRONMENT

EMMISSIONS ↓
Higher Efficiency (η%)

•Less fuel input.

•Low capacity fuel handling system.

•Low capacity ash handling system.

•Less Emissions.
1% improvement in the efficiency of a conventional
pulverized coal
combustion plant results in a 2-3% reduction ininstitute
-- World coal CO2
emissions. 4
How Higher Efficiency (η%) ?

1.Higher Pressure.

2.Higher Temperature.
3.Reheater
.
4.Regenerative Feed Heater.
5.Higher Vacuum in condenser

5
 What is super critical?

Critical Point
It is a thermodynamic expression describing the state of a
substance (in our case water/steam) where there is no clear
distinction between the liquid and the gaseous phase.

Pressure= 22.1Mpa / 221 bar / 225.35 ksc. Temperature= 374oC/705.26 F

T - S DIAGRAM

OUTPUT INCREASE D

Temperature ( 0 C )

Dr
y
er

Sa
at

tu
W B C

ra
ng

te
i li

d
Bo

St
ea
E

m
24’0c
A F

-273
0
Entropy KJ / Kg K
7
Sipat super critical boiler

Boiler type : Super Critical Once Through Boiler

Draft System : Balanced Draft

Firing System : Tilting tangential corner burner firing

Evaporator : Spiral / vertical wall Pressure  SH: 256 ksc

RH:50.17 ksc
Pulverizer : 10 Bowl mills.

Fuel : Indian Bituminous Coal. Temperature  SH: 540 oC

RH: 568 oC
Operating Mode : Sliding Pressure Operation

Steam Flow  SH: 2225 T/hr

RH: 1743 T/hr

FW Temp.  291 oC

8
ABOUT BOILER :

• Spiral + Vertical water walls.

• Counter Flow Final Super heater.
• Two Stage Re-heater.
• Fans Hydraulic Actuator.
• Axial ID fan.
• HRSB in Eco Zone.
• Hydraulic Safety valves.
• BCP suction valve for isolation.
 PARAMETERS UNIT 100% BMCR 100% TMCR

SH SYSTEM

STEAM FLOW AT SHO T/Hr 2225 2023.75

STEAM PRESSURE AT SHO Ksc 256 254.45

STEAM TEMP AT SHO Degree C 540 540

RH SYSTEM

STEAM FLOW T/Hr 1741.82 1678.37

STEAM PRESSURE AT RHI Ksc 48.3 46.7

STEAM TEMP AT RHO Degree C 568 568

STEAM TEMP AT RHI Degree C 299 296

Pr Drop Across RH Ksc 1.69 1.62

 BOILER OPERATING PARAMETER
FD FAN 2 No’S ( AXIAL ) 11 kv / 1950 KW 228 mmwc

1732 T / Hr
PA FAN 2 No’s ( AXIAL) 11 KV / 3920 KW 884 mmwc

947 T / Hr
ID FAN 2 No’s ( AXIAL) 11 KV / 5820 KW 3020 T / Hr
TOTAL AIR 2535 T / Hr
SH OUT LET PRESSURE / TEMPERATURE / 256 Ksc / 540 C
FLOW 2225 T / Hr
RH OUTLET PRESSURE/ TEMPERATURE / 46 Ksc / 568 C
FLOW 1742 T / Hr
SEPARATOR OUT LET PRESSURE/ 277 Ksc / 412 C
TEMPERATURE
ECONOMISER INLET 304 Ksc / 270 C
MILL OPERATION 7 / 10

COAL REQUIREMENT 471 T / Hr

SH / RH SPRAY 89 / 0.0 T / Hr
BOILER EFFICIENCY 87 %
 Sub critical ( press 19 Mpa/194 ksc in the Evaporator)

•Water & steam Mixture is Non-Homogenous.

•Steam separation from water is required before super heat.

•Drum is used to separate steam from water.

Super critical ( press 22.1 Mpa/226 ksc in the Evaporator)

•Water & steam Mixture is Homogenous.

•Steam separation from water is not required before super heat.

•Once Through Boilers (OTBs) are therefore used in Super Critical Cycles.

12
WHY ONCE THROUGH ?

13
No Religious Attitude
15
 CONDENSATE SYSTEM

DEA
DRIP P/PS

FST

LPH-4 LPH-3 LPH-2

DRIP
p/ps
HOT WELL

LPH-1.1
GSC CPU
CEPs LPH-1.2
16
 FEED WATER SYSTEM

DEA
DESH DESH
HPH-6A HPH-6B

FRS
FST HPH
8A 8B

HPH

MD-A MD-B TD-A TD-B 7A 7B

6A
Recirculation
Line . To HPH
Condenser HPBP 17
Desh. 6B
 ECONOMISER

Vent
Eco outlet
N2 header (E7)

Eco. Hanger Tubes (E6)

Eco. junction
Eco inlet headers (E5)
Valve

SH Spray
Eco Banks(E4)

E2
Eco inlet hdr.(E3)
E2 PART MATERIAL No of TUBES PRESS. TEMP.
Economizer Tubes SA210-C 489 330.1 349.9
Eco junction hdrs SA106-C 4 326.2 18 366.9
Eco Hanger Tubes SA210-C 224 326.2 351.7
 Eco outlet header (E7)

(E8) (E8)

Eco Mixing line.

(E9) Double ‘ T’ configuration

(E10) (E10)

Inlet
Inlet
Bottom Ring Header (F1)
PART MATERIAL No of TUBES PRESS. TEMP.
Eco Out let Hdr SA106-C 1 323.7 19 340.7
Bottom Ring hdr SA106-C 1 327.0 380.6
 First Pass Spiral-Vertical wall tubing

PART MATERIAL No of TUBES PRESS. TEMP. PART MATERIAL No of TUBES PRESS. TEMP.
Spiral wall Tubes SA213-T22 440 327 466 Side vert. Tubes SA213-T22 648 307.7 485
Intermediate hdr SA335-P12 4 307.7 437.6 Rear vert. Tubes SA213-T22 336 307.7 20 465.9
Front vert. Tubes SA213-T22 336 307.7 485 Outlet Headers SA335-P12 4 306.1 464.1
Spiral wall tubing

why spiral wall tubing?

Reduced number of evaporator wall tubes.

 Ensures minimum water wall flow.

21
Evaporator – heat absorption

22
Ash accumulation on walls

Vertical water walls Spiral water walls

23
Support System for Evaporator Wall

• Spiral wall  Horizontal and vertical buck stay with tension strip

• Vertical wall  Horizontal buck stay

24
Start up System

F28 F19

F28 First pass

F8 Top Headers

Separator
(F31) F32

Storage Tank(F33)

F51

E002 Boiler Circulation Pump (BCP) 4 mtr. Elv.

PART MATERIAL No of TUBES PRESS. TEMP.
Furnace wall Riser Pipe SA335-P12 8 306.1 464.1
FT
Separator SA302-C 2 302.6 452.7
Link to Storage Tank SA335-P12 1 295.2
25 422.9
Cond.
Storage Tank SA302-C 1 295.3 422.9
 Back Pass

2nd pass top headers(S11 )

2nd pass roof
S10 inlet header (S5)
Risers (S1)
S6

S7
S3, S4
S8

S10
S12, S13
2nd pass
S14 bottom ring header(S9)
1st pass roof
Inlet header (S2)
PART MTRL Tubes Press. Temp. PART MTRL Tubes Press. Temp.
Links to Roof Inlet Hdr. SA335-P12 4 293.8 451.2 Back pass Rear Tubes SA213-T12 111 291.8 494.1
Furnace Roof Inlet Hdr. SA335-P12 1 293.2 51.2 Back pass Front Tubes SA213-T12 167 291.8 494.1
Furnace Roof Tubes SA213-T12 168 293.2 491.3 Back pass Lower Ring hdr SA335-P12 328 290.2 491.3
Furnace Roof outlet Hdr. SA335-P12 1 291.8 480.3 Back pass Side Wall Tubes SA213-T12 1 290.9
26 496.5
Back pass Roof Tubes SA213-T12 111 291.8 494.1 Back pass outlet hdrs. SA335-P12 2 290.3 457.5
 EXTENDED WALL
S11

S18 2nd pass top headers(S11)

S16

S15

S18
S14

S18
S17 S17 S9
S16 S8

S15

S9
S14
PART MTRL Tubes Press. Temp.
Link to Extended Wall Inlet Hdr. SA335-P12 1 290.9 455.1
Extended Wall Inlet Hdr. SA335-P12 1 290.9 483.1 2nd pass
27
Extended Wall Floor Tubes SA213-T12 142 290.9 496.5 bottom ring header
Extended Wall Side Tubes SA213-T12 142 290.9 496.5
 SUPER HEATER

S37 S11 S19

S32 S33
S37
S34
S11
S25 S36
S20 S26 S30
S24 S28
S31
S21 S27
S20
S29
S23
S35 DESH
S22
PART MTRL Tubes Press. Temp
PART MTRL Tubes Press. Temp
Platen Tubes SA213-T12 420 282.4 511.1 -
Division Panel Inlet Hdrs SA335-P12 2 289.2 457.4
SA213-T91 552.8
SH Division Panel Tubes SA213-T23 480 289.2 515 –
546.1 SH Final Inlet Header SA335-P23 1 276.2 490.2
SA213-T91
SH Final Tubes SA213-T23 935 276.2 531.8 –
Division Panel Outlet Hdrs SA335-P23 2 285.5 501.6
SA213-T91 594.0
Platen Inlet Header SA213-T12 1 282.4 456.2 SA213-T92 28
Platen Outlet Header SA335-P23 1 278.2 497.3 SH Final Out let Header SA335-P91 2 272.9 545
 REHEATER

R13
HRH R9

R12 R8
R10

R 4 --7

R2
R11 R1

DESH
CRH
R3
PART MTRL Tubes Press. Temp.
PART MTRL Tubes Press. Temp.
LTRH Inlet Hdr. SA106-C 1 53.4 327.3 RH Fi I/L Hdr. SA335-P12 8 306.1 464.1

LTRH Tubes SA210-C 111 53.4 404.6 – Reheater Final Tubes SA213-T23 615 53.4 582.2
SA213-T12 536.2 SA213-T91 -
SA213-T23 SUPER304H 29 642.9

LTRH Out let Hdr. SA213-T12 142 290.9 496.5 Reheater Fi O/L Hdr SA335-P91 2 53.4 573.0
 PENTHOUSE Eco. O/L hdr (E7)

LTRH O/L hdr (R8)

2nd pass top hdrs (S11)

Back pass Roof o/l hdr (S5)

SH final I/L hdr (S34) SH final O/L hdr (S36)

F19
1 pass top hdrs
st
RH O/L hdr (R12)
RH I/L hdr (R10)

F28 Platen O/L hdr (S30)

Platen I/L hdr (S28) F28

Div. Pan. I/L hdrs Div. Pan. O/L hdrs (S24)

(S20)
F8 1st pass top hdrs
Back pass Roof i/l hdr
S2
Separator (F31) Storage Tank (F33)
30
 540°C, 255 Ksc

568°C, 47
DESH
Ksc 492°C, 260 Ksc

FUR ROOF
457°C, 49 Ksc
I/L HDR ECO HGR O/L
HDR
HRH LINE

MS LINE

411°C, 411°C,
277Ksc 275 Ksc

SEPARATOR

S
T FINAL SH
FINAL
O RH LTRH
R
DIV PANELS SH PLATEN
A SH
G
E

HPT T VERTICAL WW
A
ECO

305°C, 49 Ksc
N JUNCTION
K HDR
LPT LPT IPT
G C
O
N ECONOMISER
D
E
N
S
E
R
ECO I/L
s
al l
rw
ate
lw
ira
Sp

FEED WATER
BWRP
290°C, 302 KSC
31
FUR LOWER HDR
FRS
 AIR PATH
M M M
M TO PULVERISER SYSTEM

HOT PRIMARY AIR DUCT

PAPH # A
M M
PA FAN # A
M AIR MOTOR

M
M M M
M M AIR MOTOR

M
SAPH # A
M M
FD FAN # A
M

M M
M SAPH # B

M AIR MOTOR
M M M
FD FAN # B

M
M AIR MOTOR

M M
M PAPH # B HOT PRIMARY AIR DUCT

TO PULVERISER SYSTEM
M M
M
PA FAN # B

LHS WIND BOX

FURNACE
FINAL REHEATER

BACK PASS
ECONOMISE
SUPERHEATER

LTRH
DIVISIONAL

PLATEN
COILS
PANEL

FINAL

RHS WIND BOX 32

 FLUE GAS PATH
M M

ESP PASS
#A
M M

M M
M
M M
ESP PASS
#B
M M

M M 6 passes.
ESP PASS
#C
M M
9 Fields in each pass.

M M 1-7 fields  70 KV.

ESP PASS
#D
M M
8&9 field  90 KV.
M M
M
M M
ESP PASS
#E
M M

ID fan
M M
Axial Flow, Blade Pitch control.
ESP PASS
#F
M M
33
FD-PA FD-PA LO & CO

ID FAN Axial Type

34
 Bowl mill

Type and model - XHP S 1103

35
36
 BOILER LOAD CONDITION
Constant Pressure Control
 Above 90% TMCR The MS Pressure remains constant at rated pressure

 The Load is controlled by throttling the steam flow

 Below 30% TMCR the MS Pressure remains constant at minimum Pressure

Sliding Pressure Control

 Boiler Operate at Sliding pressure between 30% and 90% TMCR

 The Steam Pressure And Flow rate is controlled by the load directly
 CONSTANT PRESSURE VS SLIDING PRESSURE
 Valve throttling losses occur because the boiler operates at constant pressure while the
turbine doesn't.

 The most obvious way to avoid throttling losses therefore is to stop operating the boiler at
constant pressure!

 Instead, try to match the stop valve pressure to that existing inside the turbine at any
given load.

 Since the turbine internal pressure varies linearly with load, this means that the boiler
pressure must vary with load similarly.

 This is called .sliding pressure operation..

 If the boiler pressure is matched to the pressure inside the turbine, then there are no valve
throttling losses to worry about!
 While sliding pressure is beneficial for the turbine, it can cause difficulties for the boiler.

ADVERSE AFFECT

 As the pressure falls, the boiling temperature (boiling point) changes. The boiler is
divided into zones in which the fluid is expected to be entirely water, mixed steam / water
or dry steam. A change in the boiling point can change the conditions in each zone.

 The heat transfer coefficient in each zone depends upon the pressure. As the pressure
falls, the heat transfer coefficient reduces. This means that the steam may not reach the
correct temperature. Also, if heat is not carried away by the steam, the boiler tubes will run
hotter and may suffer damage.
ADVANTAGES

 Temperature changes occur in the boiler and in the turbine

during load changes. These can cause thermal stresses in
thick walled components.

 These are especially high in the turbine during constant-

pressure operation. They therefore limit the maximum load
transient for the unit.

 By contrast, in sliding pressure operation, the temperature

changes are in the evaporator section. However, the
resulting thermal stresses are not limiting in the Once
through boiler due to its thermo elastic design.

In fixed pressure operation , temperature change in the turbine when load

changes, while in sliding-pressure operation ,they change in the boiler
SLIDING PRESSURE OPERATION (SPO)

•Turbine inlet valves fully open during normal operation.

•Steam Press.  steam flow.

•OTB s are to be operated in Sliding Pressure Operation (SPO) mode.

•Drum can not sustain in SPO as Drum thickness will be more for Higher Press. 41
ADVANTAGES OF SLIDING PRESSURE OPERATION

•No additional pressure loss between boiler and turbine.

•low Boiler Pr. at low loads.

- Less fatigue of Pr. part components.

- Longer life of all components, Less wear of components.

- Less Maintenance.

WHY NOT S.P.O. IN NATURAL/CONTROL CIRCULATION BOILERS

•P (var) steam formation in down comers instabilities in circulation system.

•P (var)  water surface in drum disturbed  drum level control problems 
feed water control problems.
•Drum (most critical thick walled component) under highest thermal stresses
42
 ONCE THROUGH BOILER : WET TO DRY CHANGE OVER

DRY MODE CONDITIONS

SEPERATOR
Difference between feed water temperature and
eco flow temperature< 2 degree
Separator level < 5000 mm
WR ZR
Separator outlet steam superheated by 20 degree
Steam flow > 30%

MIXING
FLASH
PIECE
TANK

BRP
UG BCP will get auto stop command once dry
V/V mode conditions are achieved.

TO ECO ECO NRV ECO I/L FEED WATER

43
44
47
 MATERIALS

DESCRIPTION 500 MW 660 MW

ECONOMISER SA210Gr A1 SA210Gr C

WATER WALL SA210Gr C SA213T22
DRUM/SEPERATOR SA299 SA302C

LTSH SA213T11 SA213T11,23,91

DIVISIONAL SH SA213T11,22,91
FINAL SH SA213 T22,91 SA213T11,23,91, 92
and TP347H
LTRH SA213T11,22 SA210GrC, SA213T12, 23

FINAL RH SA213 T22,91 SA213T23,91,

and TP347H Super304H
SH OUTLET HEADER SA335P22 SA335P91

RH OUTLET HEADER SA335P22 SA335P23, P91

PRESSURE PARTS MATERIALS :

SECTION MATERIAL
Economizer Tubes SA210C
Material Oxidation
Evaporator Spiral SA213T22 Criteria ℃
Tubes
SA-210C 454
Vertical SA213T22
Superheater Primary SA213T23,
T91 SA-213T2 482
Tubes
Secondary SA213T12, SA-213T12 552
T23, T91
SA-213T22 593
Final SA213T23,
T91, T92
SA-213T23 593
Reheater Primary SA210C,
Tubes T12, T23 SA-213T91 649
Final SA213T23, SA-T92 649
T91,
SUPER304 SUPER304H 760
H
Separators SA302C
Headers SH outlet SA335P91
RH outlet SA335P91
 SUPER HEATER TEMP CONTROL

SH Steam
Temp.

Steady state condition ±5°C

Load changing rate of ±8°C

5% TMCR/min. - above
50% TMCR.

50
 RE - HEATER TEMP CONTROL

RH Steam
Temp.

Steady state condition ±5°C

Load changing rate of ±8°C

5% TMCR/min. - above
50% TMCR.

51
Reheater steam temperature control by burner tilting

52
OXYGENATED TREATMENT OF FEED WATER

“WATER CHEMISTRY CONTROL MAINTAINS PLANT HEALTH.”

Dosing of oxygen(O2) or Hydrogen peroxide

Dosing
(H2O2) in to feed water system.

Concentration in the range of 50 to 300

µg/L.

Formation of a thin, tightly adherent ferric

oxide (FeOOH) hydrate layer.

This layer is much more dense and tight

than that of Magnetite layer.
54
All Volatile
Treatment

Oxygenated
Water
Treatment

55
DOSING POINTS

56
“AVT” Dosing Auto Control

57
FEED WATER QUALITY PARAMETER FOR START UP
 MAIN FEATURES
Turbine: HPT, IPT, LPT1 and LPT2
• Turbine length :36.32 Mtr.(without generator)
• Two condensers(single pass) for Main Turbine
• Turbine Stop Valves: 04 (HPSV-1&2, IPSV-1&2)
• Turbine Control Valves: 08 (4 HPCV & 4 IPCV)
• IP Turbine has throttle governing – all four control valves
open simultaneously
• HP Turbine has nozzle governing – all four control valves
open in preset sequence
• 2 MDBFP (2 X 30%)
• 2 TDBFP (2 X 60%)
• Drip pump.
• Separate condensers and vacuum pumps for TDBFPs
• Clockwise direction of rotation (from front pedestal)
 HP Turbine IP Turbine LP Turbine # 1 LP Turbine # 2
540ºC 247 KSc 298ºC 47.9 KSc 565ºC 43.1 KSc
MS CRH HRH
Governing
Box

349ºC 68.8 KSc

LPH#1
LPH#1a LPH#1
LPH#1b
CRH

HPH#8A
Deareator
HPH#7A LPH#4
HPH#8B

HPH#7B
LPH#3

Steam cooler

LPH#2

HPH#6A HPH#6B
OPERATING PARAMETERS
 OPERATIONAL FEATURES
• Turbine rolling by IPT
• HPC & IPC flange heating system
• IP Turbine rotor and first stage blade cooling system
• Turbine motorized barring gear
• HPT heating by CRHNRV bypass line.
• No shaft driven MOP
• Separate governing box in front pedestal
• High pressure governing system
• Pressurized damper tanks with no separate air / h2 seal oil
pumps
 OPERATIONAL FEATURES
• Total of 12 bearings having first two of segmental journal type
and rest are normal journal type.
• Rotor jacking oil provided in brg. No.1-10.
• Bearing jacking oil provided in brg. No.4-9.
• Thrust bearing integrated with bearing no 3.
• TG motorised barring (speed 1.05 rpm) located at brg.No. 5.
• Individual emergency oil tank provided on the top of each
bearing.
• Mechanical PRV for maintaining lub oil hdr pressure.
• Quick 3 way valve bypass mechanism for HP heaters.
• No disengaging mechanism between pump and turbine
(TDBFP)
• Warm up line for all BFP.
• No JOP for TDBFP.
Turbine Layout

65
 Stages in cylinders

HPC..........(1 control stage + {8+8 reactive})................17

IPC..............................................................................11x2

LPC.............................................................................(5x2)x2

TOTAL..........................................................................59

TOTAL Bearings ----12

HPBP : 65% capacity LPBP : 65% capacity

66
 HP TURBINE
• Single reverse flow turbine (1 – 9 stages: left flow, 10 -17
stages: right flow)
• 17 stages (1 control stage + 16 reaction stages.
• Type of Casing: Horizontally split inner & outer casing
• Four main steam inlet and two cold reheat outlet
• Stationary blades are fixed in casing. No diaphragms in
HPT
 HP Cylinder

1+8+8 stages

HPC
Rear

HPC
Front

68
 IP TURBINE
• Double flow turbine (2 X 11 impulse type)
• Type of Casing: Horizontally split inner & outer casing
• All four HRH steam inlet from bottom side
• IP Turbine rotor and stationary blades (1st & 2nd stages)
cooling system from CRH & HRH source.
• Flange heating system from HRH source.
• Stationary blades are fixed in diaphragms
IP Cylinder

2X 11 stages

70
 LP TURBINE # 1 & 2
No of LP Turbine: 2

Type of turbine cylinders: Double flow

Type of Casing: Horizontally split inner & outer casing

No of Stages: 2 X 5 (impulse)

Last Stage Blade height: 1000 mm

Extraction Steam at 2nd stage & 4th Stage

Last stage – locking shrouded blades with lacing wire

LP Cylinder

2X 5 stages
LPC1,LPC2

Why two LPCs? 72

 Continuous Cover Blade (CCB)

•High rigidity and dampening effect at the specified rotational velocity

•Excellent Vibration Characteristic with out any Resonance points at

73
their rated speed.
 FLANGE HEATING SYSTEM
From HRH

From HRH

To condenser

1. To decrease differential temperature of HPC and IPC flanges, and to

prevent inadmissible relative extensions of HPC and IPC rotors

2. Without flange heating system turbine can be started up but the start up
time shall be increased by 30-60 minutes
 Turbine Extractions

Ext. Ext. location Consumer Qty. of Steam parameter in Ext.

No After the stage Ext. steam Chamber
(t/hr)
Abs. Pr. Temperature. oC/
(ksc) Relative humidity %

1 13th stage of HPT HPH-8 146.8 72.42 352.5

2 CRH HPH-7 177.1 48.0 298.5
3 3rd stage of IPT HPH-6 * 78.9 22.84 470.3
3 3rd stage of IPT TDBFP 39.4 22.84 470.3
4 6th stage of IPT DEA 52.2 12.32 381.9
5 8th stage of IPT LPH-4 75.2 6.58 299.9
6 11th stage of IPT LPH-3 113.9 3.13 214.5
7 2nd stage of LPT LPH-2 47.3 0.657 0.95%
8 4th stage of LPT LPH-1 34.6 0.277 4.48%
* After passing through De-super heater of HPH-6
75
Turning gear

☼The turbine has a shaft turning gear installed in the middle

part of housing cover of bearings No. 4 and No. 5.

☼The drive of shaft turning gear is an induction electrical motor

of 30 KW capacity and 12.25 s-1 (735 rpm) rate speed.

☼Shaft turning gear rotates the shaft line with 0.0175s-1 (1.05 rpm)
speed for uniform warming up/ uniform cooling of rotors.

☼For manual rotation a wrench with arresting device

is set onto shaft end of reducing gear first stage.

76
TG JACKIN OIL SYSTEM & BARRING GEAR

77
TG Lube oil System

78
TDBFP 2 no.s

Booster /Main Pump flow (t/hr) 1283.140

Normal recirculation flow, m3/hr 365
Suction temp (deg.C) 186.2
Suction pressure (Booster/Mainpump) ata 14.10 / 28.24
Discharge pressure for main pump. ata 335.83
No. of Stages no 7
Discharge temp for main pump. deg.C 187.8
Discharge pressure for booster pump. ata 29.06
Main pump. rpm 4678
Booster pump. rpm 2098
Maximum design pump speed . rpm 4843
Main pump input. kW 13880
Booster pump input. KW 694
Total output required at turbine shaft. kW 14574
Overall efficiency of pump set without turbine % 84.55
First critical speed of rotor in water. rpm 6086
Second critical speed of rotor in water. rpm 7621
79
TDBFP

80
MDBFP 2 No.S

Booster /Main Pump flow (t/hr) 769.950

Normal recirculation flow m3/hr 220
Suction temp (deg.C) 186.2
Suction pressure (Booster/Mainpump) ata 14.05 / 21,01
Discharge pressure for main pump ata 335.78
No.of Stages No 7
Discharge temp for main pump deg.C 187.9
Discharge pressure for booster pump. ata 22.01
Main pump speed. rpm 6275
Maximum design pump speed at (50Hz) rpm 6505
Booster pump speed. rpm 1490
Main pump input (50HZ) kW 8659
Booster pump inlet (50HZ) kW 227
Total output required at motor shaft kW 10094
Overall efficiency of pump set (50Hz) % 71.51

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Generator

Manufacturer's Name ELECTROSILA

Type designation H2 /H2O
Model No TBB-660-2T
Rated/economic maximum continuous output at
rated H2 Pr & PW temp. 660MW/776.5MVA

Maximum continuous output 687.1MW/808.4MVA

Rated Terminal Voltage 24 KV
Rated Stator Current 18680 Amps
Rated freq 50 Hz.
Rated PF 0.85
Field current 5823 Amps
Field voltage 390 V
Number of phases 3
Number of parallel paths/phase 2
Line terminals brought out 3
Neutral terminals brought out 6
Type of Excitation system Brushless
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Rated Hydrogen pressure (gauge) Kg/cm2 4

Volume of Hydrogen space in generator m3 126
Purity of H2 required Normal/min allowable% 99/98
Hydrogen cooling water flow at normal load m3/hr 1000
Primary water Pressure at i/l-o/l of stator winding Kg/cm2 3.5/0.5
Flow of primary water at normal load m3/hr 120

Generator efficiency at:

a) 100% load % 98.7
b) 80% load % 98.72
c) 60% load % 98.6
d) 40% load % 98.1
e) 25o/a load % 97 .4
f) MCR condition % 98.75

Total loss at full load KW 8380

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Generator Capability Curve

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THANK YOU
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