CONTENTS INTRODUCTION COMPOSITION STRENGTHS PERFORMANCE WORKABILITY PROPERTIES USES REFRENCES Introduction Imagine a building material that has the strength of steel, with the versatility of concrete, the flexibility of plastic or wood, the durability of stone and the aesthetic richness of ceramics. This is the promise of Ductile/Bendable concrete - a new ultra-high performance material. Engineered Cement Composites (ECC). A new type of fiber-reinforced bendable concrete is developed at University of Michigan. It is called Engineered Cement Composites (ECC). It is 500 times more resistant to cracking 40 percent lighter in weight It is 37 percent less expensive, Consumes 40 percent less energy, Produces 39 percent less carbon dioxide ECC (Flexible Concrete) Ductal After more than a decade of development, a new ultrahigh- performance concrete reinforced with steel or organic fibers developed by team of researchers from three French firms--Lafarge, Bouygues, and Rhodia--the new family of concretes is called Ductal, a name specifically chosen to reflect its ductility. Composition Several different formulations are available; all are based on a combination of cement, silica fume, sand, superplasticizer, water, ground quartz, and fibers. Wollastonite, a mined siliceous mineral fiber, is also included when extreme durability and toughness are required. Tiny fibers that comprise about 2 percent of the mixture's volume. STRENGTHS The mix that includes steel fibers develops compressive strengths of 23,000 to 33,000 psi and flexural strengths of 4000 to 7200 psi. Ductal- FO, with organic fibers, yields somewhat lower compressive strengths of 17,000 to 22,000 psi and flexural strengths of 2200 to 3600 psi. An anti- fire formulation, Ductal-AF, is also available. Beyond strength requirements, fiber selection is also based on exposure to corrosive agents, rheology requirements, desired aesthetics, and exposure to human contact. Organic fibers are typically used where human contact is expected because the steel fibers are extremely small (0.2 mm diameter, 13 mm long) and can easily puncture human skin. Performance
Under extreme load, these ductile
concretes behaves similar to steel by bending rather than cracking. This ductile behavior comes from well-dispersed micro-cracking which makes good use of the fiber- matrix. WORKABILITY Fiber-reinforced Ductal is highly durable and can be used in thin sections without rebar. It can range from dry-cast to self-placing with a spread, or slump flow, of up to 30 inches. PROPERTIES COMPARISON WITH NORMAL CONCRETE Comparison with steel and normal concrete. USES REFRENCES www.lafargenorthamerica.com