MANUAL TRANSMISSION

Presentation 2

Sasikuttan P P
 CONTENTS
• Introduction
• Removal from the vehicle
• Disassembling transmission
• Familiarization of components
• Synchronization
• Power flow
• Gear ratio
 INTRODUCTION
• Gear box number : 716667
• Number of gears : 6 forward + 1 reverse
• Oil filling capacity : 1.5 L
• Oil used : 75W-80W
• Models : 203,211
• Replacement interval : lifetime
• SG-S370/6.1
REMOVAL FROM VEHICLE
1 shift rod
2a bolt
2 Center shifter console
3 locking pin
4 Connecting piece
DISASSEMBLING TRANSMISSION
FAMILIARISATION OF COMPONENTS
SYNCHRONISER
TRIPLE CONE SYNCHRONISATION
DOUBLE CONE SYNCHRONISATION
SINGLE CONE SYNCHRONISATION
 POWER FLOW
1ST GEAR
2ND GEAR
3RD GEAR
4TH GEAR
5TH GEAR
6TH GEAR
7TH GEAR
 GEAR RATIO
• Number of teeth
• Calculation formulae

• Gear ratio = no of teeth of driven = no of rotation of driver

no of teeth of driver no of rotation of driven

• Gear ratio spread = ratio of lowest gear = 4.45 = 5.361

ratio of highest gear 0.83
 Number of teeth

Idler gear has 23 teeth

 • Gear ratio calculation

1 2 3 4 5 6 R

Gear Ratio 4.45 2.61 1.72 1.24 1 0.83 -4.06

THANK YOU