Professional Documents
Culture Documents
OmniScan MX “M series”
December 2006
Overview
OmniScan Philosophy
Startup
0° Linear Scan
–Setup Creation
–Inspection (before calibration)
–Calibration
–Inspection (after calibration)
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Overview
Angle Linear Scan
–Setup Creation
–Inspection
Sectorial Scan
–Setup Creation
–Inspection
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OmniScan
Philosophy
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Navigation
The OmniScan navigation is basically base on a
very simple structure. Indeed, each parameter is
classify in a specific sub-category which is include
in a global category.
Menu > Sub-Menu > Parameters
Forinstance, if the rectification display mode must
be adjusted, go to:
(1) (2) (3) RF
HW+
UT Setting > Receiver > Rectifier = HW-
FW
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Navigation - Menu (UT Setting)
PA <> UT
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Navigation - Sub-Menu (Receiver)
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Navigation - Parameters (Rectifier)
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Menus Description
There are 3 different levels of menu:
Setup
Inspection
Tools
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Menus Description - Setup
Wizard
Using the Wizard menu, a complete
application setup can be create. The step-by-
step approach prevents the user from missing
a parameters change. A very useful Online
help gives specific information on parameters
to be set.
Calibration is also an important part of the
setup creation step. Thus, Wizard menu also
include a complete step-by-step calibration
assistance.
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Menus Description – Inspection
UT Settings All parameters which are regularly
modified during inspection can be
find in this menu.
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Menus Description – Tools
File Allows to open or save file. It also
allows to format and build and
inspection report.
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Startup
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What do You Need?
There are two ways to demonstrate the
OmniScan “M series”:
1. Using:
– “M series” module (16:16M or 16:64M)
2. Using:
– “Automated” module (16:16, 16:128, 32:32 or 32:128)
– “M series” Demo simulator
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1. “M series” module
OmniScan MX Mainframe
« M series »
16:16M or
16:64M
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1. “M series” module
OmniScan MX automatically detect the “M
series” module and boot-up the right
interface.
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2. “AUT” module + “M series” simulator
OmniScan MX Mainframe
« AUT »
16:16
16:128
32:32
32:128
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2. “AUT” module + “M series” simulator
To use the “M series” simulator:
Turn-on the OmniScan
Go to:
– Preferences > Service > File Manager
Push 2 times on “OK” button ( x2)
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2. “AUT” module + “M series” simulator
Scroll
down on “Demo_NO” and then press
“Rename” button
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2. “AUT” module + “M series” simulator
Shutdown the OmniScan (hold )
Note: don’t save the setup (No)
Turn-on the OmniScan
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Linear 0°
Setup Creation
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Needed Equipment
For this first demo use a:
– 64 elements PA Probe without wedge
– Standard block (or any flat steel block) with SDH
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Wizard = Step-by-step Assistance!
For each step, Online
help gives specific
information on
parameters to be set.
Thus, if you are not
sure, take time to
read what do the
parameters mean.
Step Title
Wizard are guided by
a step-by-step menu
using “Next” and 2) “NEXT” 1) Set Parameters
“Back” navigation. 25
Wizard – Linear 0°
Go to:
– Wizard > Group > Start
ValidateMaterial
Select Probe
– Since “Auto Detect” = On, the probe is automatically
detected and the correct probe parameters are loaded.
– If for any reason your probe is not detected, set “Auto
Detect” = Off and then use the “Probe” button in order to
select your probe in the list.
Select Wedge
– Use the “Wedge” button and select “Contact” in the list.
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Wizard – Linear 0°
Accept
– Use the “Continue” button in order to pass to the next
wizard
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Wizard – Linear 0°
Select Law Configuration
– For “Law Config.” = select “Linear”
Set Wave Type
– Wave Type = LW
Select Probe Elements
– Elements Qty = 16
– First Element = 1
– Last Element = 64
– Element Step = 1
Set Beam Angle
– Min. Angle = 0°
– Focus Depth = 2/3 of the Thickness (Ex: T=100mm, FD=66mm)
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Wizard – Linear 0°
Generate Law
– Use “Generate” button to calculate the focal law
A-scan S-scan
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Linear 0°
Inspection
(before calibration)
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Inspection settings
Put the probe on the steel plate just over a SDH.
Go to:
– UT Setting > General > Range (or use shortcut )
– Set this parameter equal to the thickness value + about
10%. (Ex: T=100mm, Range=110mm)
Go to:
– UT Setting > Receiver > Filter
– Set the filter on your probe frequency (Ex: if you have a
5L64 probe, “Filter” = 5MHz)
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Inspection settings
Data Cursor
Go to: (focal law #)
– Measurement >
Cursors >
Selection = S-scan
– Measurement >
Cursors > VPA
Defect
– Scroll with the knob
in order to move
data cursor on the
defect.
– You can also use
shortcut to
move the data A-scan linked to the data
cursor cursor will follow
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Inspection settings
Go to:
– Gate/Alarm > Gate >
Start
– Scroll with the knob
in order move Gate A
over the defect
Go to: Gate
– UT Setting >
Advanced > Set
80%
– Defect amplitude is
set to 80%
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Inspection
Move your probe over the defect with a left-right /
right-left movement and see the result.
– In the S-scan, data cursor remain over the same focal
law and the A-scan is still the same.
Go to:
– Display > Properties > Source = Highest
Move your probe over the defect with a left-right /
right-left movement and see the result.
– Data cursor “track” the highest amplitude detected in the
gate A in the S-scan and the A-scan is automatically
refresh to display this highest value
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Linear 0°
Calibration
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Wizard - Calibration
Inlinear 0° scan configuration, the easier
way to calibrate is using the backwall echo
1 skip 2 skip
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Calibration – Velocity
Go to:
– Wizard > Calibration > Type = Ultrasound
– Wizard > Calibration > Mode = Velocity
– Wizard > Calibration > Start
Select A-scan
– VPA = 25
– Start = 0mm
– Range = (2 x Thickness) + 10%
– Gain = adjust the gain to obtain an unsaturated signal
for the backwall of skip 1 and skip 2
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Calibration – Velocity
Set Thickness 1 and 2
– Echo Type = Thickness
– Thickness 1 = (your part thickness)
– Thickness 2 = (2 x you part thickness)
Set Gate A on Thickness 1
– Set Gate A on first BW echo
– Get Position
Set Gate A on Thickness 1
– Set Gate A on second BW echo
– Get Position
Accept
– If the calculated velocity seems ok (see the “Material
Velocity” parameters), push “Accept” button
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Calibration – Wedge Delay
Thereis no “Wedge Delay” calibration in this
case because it is a contact probe
inspection.
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Calibration – Sensitivity
Go to:
– Wizard > Calibration > Type = Ultrasound
– Wizard > Calibration > Mode = Sensitivity
– Wizard > Calibration > Start
Set Reference Amplitude
– Ref. Amplitude = 80%
– Tolerance = 5%
Set Section
– Last VPA = 49
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Calibration – Sensitivity
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Linear 0°
Inspection
(after calibration)
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Linear Angle
Setup Creation
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Wizard = Step-by-step assistance!
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Linear Angle
Scan
Inspection
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Switch to « UT Setting » menu
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Switch to « UT Setting » menu
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