Professional Documents
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(MoM)
Kinematics of Gears and Gear trains
Gear terminologies- Law of gearing-
Interference and undercutting- Epicyclic gear
train
Introduction
In precision machines definite velocity ratio is of importance (as in watch mechanism), the
only positive drive is by means of gears or toothed wheels.
The following are the advantages and disadvantages of the gear drive as compared to
belt, rope and chain drives :
Advantages
1. It transmits exact velocity ratio.
2. It may be used to transmit large power.
3. It has high efficiency.
4. It has reliable service.
5. It has compact layout.
Disadvantages
1. The manufacture of gears require special tools and equipment.
2. The error in cutting teeth may cause vibrations and noise during operation
Classification of Toothed Wheels
1. According to the position of axes of the shafts.
The axes of the two shafts between which the motion is to be transmitted, may be
(a) Parallel Shaft
Ex: Spur, Helical, Rack and Pinion, Herringbone and Internal Gear
(b) Intersecting
Ex : Bevel and spiral Gear
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2. According to the peripheral velocity of the
gears
Module, m = D /T
13.Clearance. It is the radial distance from the top of the tooth to the
bottom of the tooth, in a meshing gear. Acircle passing through the top
of the meshing gear is known as clearance circle.
14.Total depth. It is the radial distance between the addendum and the
dedendum circles of a gear. It is equal to the sum of the addendum and
dedendum
15.Working depth. It is the radial distance from the addendum circle to
the clearance circle. It is equal to the sum of the addendum of the two
meshing gears.
16.Tooth thickness. It is the width of the tooth measured along the pitch
circle.
17.Tooth space . It is the width of space between the two adjacent teeth
measured along the pitch circle.
18.Backlash. It is the difference between the tooth space and the tooth
thickness, as measured along the pitch circle. Theoretically, the backlash
should be zero, but in actual practice some backlash must be allowed to
prevent jamming of the teeth due to tooth errors and thermal expansion.
19.Face of tooth. It is the surface of the gear tooth above the pitch
surface
20.Flank of tooth. It is the surface of the gear tooth below the pitch
surface.
21. Top land. It is the surface of the top of the tooth.
22. Face width. It is the width of the gear tooth measured parallel to its
axis.
23. Profile. It is the curve formed by the face and flank of the tooth.
24. Fillet radius. It is the radius that connects the root circle to the
profile of the tooth.
25.Path of contact. It is the path traced by the point of contact of two
teeth from the beginning to the end of engagement.
26. *Length of the path of contact. It is the length of the common
normal cut-off by the addendum circles of the wheel and pinion.
27. ** Arc of contact. It is the path traced by a point on the pitch circle
from the beginning to the end of engagement of a given pair of teeth.
The arc of contact consists of two parts, i.e.
Note : The ratio of the length of arc of contact to the circular pitch is
known as contact ratio i.e. number of pairs of teeth in contact.
LAW OF GEARING
Mathematically,
Contact ratio or number of pairs of teeth in contact
= Length of the arc of contact / pc
In an epicyclic gear train, the axes of the shafts, over which the gears are
mounted, may move relative to a fixed axis. A simple epicyclic gear train
arm C have a common axis at O1 about which they can rotate. The gear B
meshes with gear A and has its axis on the arm at O2, about which the gear
B can rotate. If the arm is fixed, the gear train is simple and gear A can
gear A is fixed and the arm is rotated about the axis of gear A (i.e. O1),
then the gear B is forced to rotate upon and around gear A. Such a motion
such a manner that one or more of their members move upon and around
The epicyclic gear trains are useful for transmitting high velocity ratios with gears of moderate size in a
comparatively lesser space. The epicyclic gear trains are used in the back gear of lathe, differential gears of the
automobiles, hoists, pulley blocks, wrist watches etc.
Velocity Ratioz of Epicyclic
Gear Train
In an epicyclic gear train, an arm carries two gears A and B having 36 and
45 teeth respectively. If the arm rotates at 150 r.p.m. in the anticlockwise
direction about the centre of the gear A which is fixed, determine the speed
of gear B. If the gear A instead of being fixed, makes 300 r.p.m. in the
clockwise direction, what will be the speed of gear B ?
Solution. Given : T A = 36 ; TB = 45 ; NC = 150 r.p.m. (anticlockwise)
An epicyclic gear train consists of a sun wheel S, a stationary internal gear E and three identical
planet wheels P carried on a star- shaped planet carrier C. The size of different toothed wheels
are such that the planet carrier C rotates at 1/5th of the speed of the sunwheel
S. The minimum number of teeth on any wheel is 16. The driving torque on the sun wheel is 100
N-m. Determine : 1. number of teeth on different wheels of the train, and 2. torque necessary to
keep the internal gear stationary
Gyroscope – Gyroscopic Effects on the Movement of airplanes and Ships –
Gyroscope
Stabilization.
Whenever a rotational body changes its axis of
rotation, a couple is applied on the rotating body
(Shaft). This couple is known as gyroscopic couple.
when the aeroplane turns towards left, the effect of the gyroscopic couple is to lift the
nose upwards and tail downwards. Ans.
Terms Used in a
Naval Ship
seconds,
• The angular velocity of precession will be
θ = φ sin ω1. t maximum, if cos ω1.t = 1.
∴ Maximum angular velocity
where φ = Amplitude of swing i.e. of precession,
maximum angle turned from the mean ωPmax= φ.ω1 = φ × 2π / tp ...(Substituting
cos ω1.t = 1)
position in radians, and Let I = Moment of inertia of the rotor in
kg-m2, and
ω1 = Angular velocity of S.H.M. ω = Angular velocity of the rotor in rad/s.
Cmax= I. ω. ωPmax
Effect of Gyroscopic Couple on a
Naval Ship during Rolling
We know that, for the effect of gyroscopic couple to occur, the axis of precession
should always be perpendicular to the axis of spin. If, however, the axis of
precession becomes parallel to the axis of spin, there will be no effect of the
gyroscopic couple acting on the body of the ship.
In case of rolling of a ship, the axis of precession (i.e. longitudinal axis) is always
parallel to the axis of spin for all positions. Hence, there is no effect of the
gyroscopic couple acting on the body of a ship
Gyroscopic Effect Chart for Ship during steering
1.The ship sails at a speed of 30 km/h and steers to the left in a curve having 60 m radius.
2.The ship pitches 6 degree above and 6 degree below the horizontal position. The bow is
descending with its maximum velocity. The motion due to pitching is simple harmonic and the
periodic time is 20 seconds.
3.The ship rolls and at a certain instant it has an angular velocity of 0.03 rad/s clockwise when
viewed from stern. Determine also the maximum angular acceleration during pitching.
Explain how the direction of motion due to gyroscopic effect is determined in each case
Solution. Given : m = 5 t = 5000 kg ; N = 2100 r.p.m. or
ω = 2π × 2100/60 = 220 rad/s ;
k = 0.5 m
∴ Gyroscopic couple,
C = I.ω.ωP = 1250 × 220 × 0.03 = 8250 N-m
In case of rolling of a ship, the axis of precession is always parallel to the axis of spin for all
positions, therefore there is no effect of gyroscopic couple. Ans.