Product design

lab

DONE BY R.SAIKRISH
160021601201
 Tasks accomplished
1. Product Function identification and subsystem
function identification
2. Product dismantling and Architecture
3. Presentation on innovative products
4. Product specification
5. Design calculation of a vane pump
6. Resigned calculation of the vane pump
7. Part modelling of a vane pump
8. Assembly drawing of a vane pump
 Product Function identification
 Definition – it’s the primary and secondary function of any
product that’s in the market. The function of the product should
be short and narrowed down to its work.
 Examples :
Product name Primary function Secondary function
Mobile phone To communicate To entertain
Scale Draw straight-line To measure
Hard disk To store data To transfer data
 subsystem function identification
 Definition – the function of any product’s parts(subsystem) has
been identified.
 Example: Camera
Parts Functions

Lens To adjust focus, aperture

Memory card To store photos and videos

Sensor Conversion of image into electric

signal
Flash Alter the brightness

Tripod stand To hold camera frame

Screen To look through screen to capture

Shutter Controls the amount of light

More example: hair dryer

Parts functions
Cover Protects all the internal parts
Nozzle Directs the air into particular direction
Motor To rotate the fan inside the dryer
Fan It blows air
Heating coil Produces hear when electricity
passed through
Switch ON/OFF the dryer
Electrical wire Transmits electrical power to whole
system
Plug Wires are connected to the plug to
switch board
 Product dismantling

Analog watch

Strap Covering jewels

Main spring escapement
plate crown

Crown Gear
steam
wheel train

escape Balance
pallets
ments spring
 Product architecture
Parts/Assembly functions

Crown Change the data and time

Main spring Used as a power source

Balance spring Regulating the accuracy of time

Escapement Maintains the oscillation of wheel

Allows the hands to revolve
Gear train Transfer power from battery to
escapement
Jewels Acts as a bearing for gear train to
reduce friction
Metal closing plate Base plate that covers all the
parts and assembly
Presentation on innovative products
 Products that are very unusual, rare, creative and interesting in
the market and it serves the purposes.
 These are the few examples of those:
 More examples:
 Product specification
 Written statement of an item's required characteristics
documented in a manner that facilitate its procurement or
production and acceptance.
Examples:
 Chair  Scale  Belt
1. Height 1. height : 15cm 1. 36inch
2. Width : 2.9cm 2. Material :
2. Width
3. Material : glass Leather
3. Material: Plastic 3. No. of holes:8
4. Color : black
5. Buckle type
 Phone(Mi A2)
 Printer
1. Color : red 1. Model : H.P
2. Length : 5.99inch 2. Printing ink : refillable(color)
3. Power : 220v
3. Resolution : 1080x2160pixels 4. Supply : DC
4. Processor : octa core
5. RAM : 6GB
6. Internal storage : 64GB
7. Camera : 12 megapixel primary camera
8. Battery : 3010mAh
9. Weight : 168gms
10. SIM : dual
Design calculation for vane pump
 Major axis = 63.7mm (r= 31.85)
 Minor axis = 53.4mm (r=26.7)
 Thickness t = 14mm
 Q/Rev = vol. of elliptical hole
Vol. of rotor = pi*r^2*h
=>pi(26)^2*14 = 29,732.032mm3
Vol. of elliptical hole = pi*a*b*h
=>pi(31.85)(26.7)(14) = 37,402.325mm3
Therefore, Q/Rev = 37,402.325-29,732.032 = 7.670cm3/min
To find the flow rate for 950rpm,
Q=displacement*RPM
7.670*950 = 7.268 lit/min
 Redesign calculation
If Q = 10 L//min
Then, Q = displacement* RPM
Displacement = 10,000/950 = 10.52 cm2 /rev
Q/Rev = vol. of elliptical hole – vol. of rotor
10.52 = pi*a*b*h – pi*r^2*h
10.52 = pi*h [a*b-b^2]
10.52 = pi (14) ( 0.185*b^2) (since r=b)

b= 3.5cm=>35mm
a= 4.1cm=>41mm
r= < b= 34mm
Part modelling of a vane pump
Assembly drawing of vane pump
Thank you 