Professional Documents
Culture Documents
Suhas Rane
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Introduction
• Facility layout means planning:
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Major Objectives of an ideal layout
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Various Types of Material Flows
Step 1 2 3 4 5 6
Straight Line
Cut Mill Weld Weld Grid Paint
U Shape L Shape
Sub assembly C
Sub assembly A
Sub assembly B
Serpentine
shape or
Convoluted
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Slide
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Types of Layout
Manufacuring –
• Fixed position (or Static) layout
• Process Focussed (or Functional layout)
• Product Focused (or Flow–line layout)
• Cellular Mfg. (or Group Technology layout)
• Hybrid (or Combination layout
Service Industry –
• Office layout
• Retail Layout
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Fixed-Position Layouts
Typical of projects
Job is Stationary,
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Process Focused Layout - Mfg.
(Similar m/cs grouped in process centers)
( Car Paint Shop,
Fee Collection Centre)
Grinding Forging Lathes
Mostly GPMs
Milling Requires Skilled Labor
Office Foundry
machines
Zig-Zag movement of
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products
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Product Focused – Assy. Line
Product 1
Product 2
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Group Technology / Cellular Mfg.
( Dis-similar M/cs grouped together)
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Group Technology
Dis-similar m/cs grouped to produced
SAME Family Products ( Gears) Machine
2
Machine
Machine 3
1
Materials in
Finished
goods out
Machine
Machine 4
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Process Layout - Hospital
Similar facilities are located in respective centers
E.R.Triag Patient A
- broken
e room
E.R.leg
Admissions
y
Patient B -
r
ge
erratic
r
Su
pacemaker
Hallway
Ra
di
ol
o gy
E.R. bedsPharmacy Billing/
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Before : Process Layout
Jumbled flows in a job shop without GT
cells
Lathing Milling Drilling
L L D D
M M
D D
L L M M
Grinding
L L M M
G G
L L Assembly
G G
A A
Receiving and A A G G
shipping
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After : Group Technology
L L M D G Assembly
area
Cell 1 Cell 2 A A
Receiving L M G G
Cell 3
L M D
Shipping
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Mfg Processes at diff. Stages
of PLC Product
Focused
To Stock
Product (Continuous)
Focused
To stock
( Batch)
Process
focused
to Order
Process ( Batch)
focused
to Order
( job Shop)
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Hybrid Layout or Combined Layout
Product Layout
Raw H.T.
F.P. G.C. G.G.
Materials
G.C.
Process
layout
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Full-Blown FMS
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Service Facility Layout
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Lay-out Innovations at McDonald
(3 out of 4 decisions are layout related)
• 2000s ………???
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Office Layout
• Examples
– Insurance company
– Software company
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© 1995
Corel Corp. Slide 21 of 96
Designing Retail Layouts
• Must be both attractive and functional
• Types
– Free flow layouts
• encourage browsing, increase impulse purchasing, are flexible and
visually appealing
– Grid layouts
• encourage customer familiarity, are low cost, easy to clean and
secure, and good for repeat customers
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Types of Retail Store Layouts
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New
New Trends
Trends in
in Manufacturing
Manufacturing Layouts
Layouts
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Wrap-Up:
Wrap-Up: World-Class
World-Class Practice
Practice
●
Strive for flexibility in layouts
●
Multi-job training of workers
●
Sophisticated preventive-maintenance programs
●
Flexible machines
●
Empowered workers trained in problem solving
●
Layouts small and compact
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