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Microwaves in
Textile Finishing
Processes
By:
Syed Osama Ahmed 07-
0032
Usman M. Nooruddin 07-
0039
Kelash Razdaan 07-
0147
Hassan Mirza 07-
0271
Overview
What we would be discussing in this Presentation.
Overview
Introduction
Conventional vs. Microwave Heating
Textile Finishing
Durable Press (DP) Finishing
Water & Oil Repellent Finishing
Flame Retardant Finishing
Conclusion
Questions & Answer Session
Introduction
What are Microwaves?
What are it’s Properties?
Conventional Heating vs. Microwave Heating.
Introduction
Frequency from
300Mhz – 300Ghz
Lie between Radio
Waves (RF) & Infrared
(IR)
Introduction
Energy = 0.125 kJ/mol
Does not directly affect molecular structure
Response to different materials
Reflection – Stays cool
Transparent – Not Affected
Absorption – Heated
Conventional vs. Microwave
Heating
Textile Finishing Processes
Durable Press (DP) Finishing
Water and Oil Repellant Finishing
Flame Retardant (FR) Finishing
Durable Press (DP) Finishing
N-methylole based reagents, such as
dimethyloldihydroxyethylene urea (DMDHEU) were
used in the study.
Effects of Durable Press finishing were determined as
wrinkle recovery angle (WRA) according to ISO 2313
method and tensile strength according to DIN EN ISO
1394-1.
From the results of WRA shown in tables table 2 and
table 3, noticeable improvements can be seen in a case
of treatment with microwaves.
Water & Oil Repellent Finishing
Durability of water- and oil-repellency to laundering and
dry cleaning was tested after washing and cleaning cycles.
Washing was performed in apparatus: Linitest, with 5 g/l
of detergent and ratio 1 : 20, at 50 ºC, for 30 min.
Dry cleaning was performed according to HRN.F.S3.027;
AATCC 132-1998; ISO 105-DO1.
Comparing the results of water and oil repellent finishing,
shown in tables 4 and 5, improvements of water repellency
are noticeable in a case of microwave treatment. With both
thermal treatments effects of the oil repellency are similar.
Flame Retardant Finishing
FR finishing was performed with high concentrations of
organophosphorus reactant on cellulose material used for
working clothes, whose surface mass was 250 g/m2.
Effects of flame retardancy have been tested according to
the method: ASTM D 626-68T. Durability to laundering
was performed according to the Soaking test method: BS
5651:1978.
Results of flame retardancy, showed in tables 6 and 7,
obtained by microwave inducement are equally good
compared to conventional curing method.
Conclusions
Results & Conclusions Drawn
Conclusion
Microwave treatment reduces formaldehyde release.
Microwaves give certain improvements in Water &
Oil repellent finishing.
Microwaves give good efficiency in Flame Retardant
finishing.
60 – 70% less resource consumption
Highly Cost Effective
Vast range of improvements would lead to more
industrial implementations.
Questions & Answers
You ask, we answer.
Thank You!
For your precious time & patience.