Professional Documents
Culture Documents
Presented
BY
Subhash Chandra
Sr. Engineer (AUD)
2/22/2011
2/22/2011
ACAA, 2009 Wang, 2004 ECOBA, 2009 ADAA. 2009 JCOAL, 2010 CIRCA, 2010 FAU
3
2. Blended Cement/ Raw Feed for Clinker 3% 3. Structural Fills/Embankments 7% 4. Mining Applications 11%
8. Disposal 58% 5. Gypsum Panel Products 5% 6. Waste Stabilization/Solidifi cation 3% 4 Subhash Chandra7. Other Sr. 5% Engineer AUD NTPC Noida Office
2/22/2011
Cont
CCP Categories 1. Concrete/Concrete Products /Grout 2. Blended Cement/ Raw Feed for Clinker 3. Flowable Fill 4. Structural Fills/Embankments 5. Road Base/Sub-base 6. Soil Modification/Stabilization 7. Mineral Filler in Asphalt 8. Snow and Ice Control 9. Blasting Grit/Roofing Granules 10. Mining Applications 11. Gypsum Panel Products 12. Waste Stabilization/Solidification 13. Agriculture 14. Aggregate 15. Miscellaneous/Other
Fly Ash
Bottom Ash
Boiler Slag
FGD
Total
9.80 2.44 0.26 4.65 0.20 0.67 0.05 2.15 3.52 0.10 0.09 0.80
0.56 0.72 0.11 2.94 0.77 0.19 0.48 0.08 0.50 0.01 0.45 0.47
0.24 0.42 0.04 1.36 0.10 0.05 12.31 7.29 0.22 0.28 -
10.59 3.58 0.41 9.02 0.97 0.96 0.05 0.53 1.74 15.00 7.29 3.74 0.39 0.57 1.30
2/22/2011
55.6
Subhash Chandra Sr. Engineer AUD NTPC Noida Office 5
79.06
Aerated concrete blocks 11% Grouting 7% Subgrade stabilisation 5% Pavement base course 9% Infill 9% Blasting grit 10%
Gypsum blocks 5%
2/22/2011
Cont
Total Production 56.42 Mt
Sector of use Cement raw material Blended cement Concrete addition Aerated concrete blocks Non-aerated concrete blocks Lightweight aggregate Bricks + ceramics Grouting Asphalt filler Subgrade stabilisation Pavement base course
Boiler Slag
Other
0.057
0.01 0.091
1.556 0.516 2/22/2011 General engineering fill Subhash Chandra Sr. Engineer AUD NTPC Noida Office
Cont
Structural fill Soil amendment Infill Blasting grit Plant nutrition Set retarder for cement Projection plaster Plaster boards Gypsum blocks Self levelling floor screeds Other uses Reclamation, Restoration Temporary stockpile Disposal
0.182
0.019 0.002 0.064 0.603 0.008 0.638 0.817 5.577 0.303 1.533
0.144
2/22/2011
Di
2/22/2011
Cont
Total Ash Produced CCP Use (M Tonnes) Category 1 Concrete/Concrete Products /Grout Cement/ Raw Feed for Clinker Mineral Fillers Category 2 Flowable Fill CLSM Structural Fills/Embankments Road Base/Sub-base Soil Modification/Stabilization Mineral Filler in Asphalt Agriculture Aggregate Category 3 Mining Applications (e.g. Backfill) Waste Stabilization/Solidification Miscellaneous/Other Total of All Beneficially Used in 2008 Total of All Sold in 2008
1.55
0.02
0.00
1.57
0.31
0.22
0.00
0.53
0.11
0.00
0.00
0.11
0.03 1.97
0.26 0.24
0.01 0.00
2/22/2011
Disposal
10
Other 13%
Disposal 3%
2/22/2011
11
Cont
Item Sector Contents Raw material Cement Admixture Ready mixed Total Public works Soil treatment Public works Public works for electric power Subgrade stabilization Asphalt filler Backfilling in coal mines 2/22/2011 Total
Total Qty
6885 277 109
%
61.64 1.32 1.4
%
72.75 6.12 0
%
62.61 2.6 1.02
5028
64.35
2243
78.87
7271
66.23
102 35 0 162 0 0
1110 14.21 299 Subhash Chandra Sr. Engineer AUD NTPC Noida Office
10.51
1409
13.22
12
Cont
Construction works Construction board Lightweight aggregate Concrete product Others Total Agriculture, forestry & fisheries Fertilizer Soil improvement Thawing material Total Others Sewage Iron manufacture Others Total Disposal 2/22/2011 Subhash Chandra Sr. Engineer AUD NTPC Noida Office
227 0 29 0 2.91 0 0.37 0 138 0 1 0 4.85 0 0.04 0 365 0 30 0 3.42 0 0.28 0
256
3.28
139
4.89
395
3.71
50 10 0
0.64 0.13 0
22 79 0
0.77 2.78 0
72 89 0
0.68 0.64 0
60
0.77
101
3.55
161
1.31
2 11 1346
1 1 60
3 12 1406
1359
17.39
62
2.18
1421
13.33
2.8
13
Cement 12%
sposal 70%
2/22/2011
14
Cont
Total Production Uses Area Cement Concrete / Grout Mining Application Road Base / Subbase Wall Board Other Disposal 6.4 Fly Ash
0.638 0.472 0.089 0.017 0 0.084
Mt Bottom Ash
0.147 0 0 0.094 0 0.006
FGD Gypsum
0.01 0 0 0 0.313 0.043
Other
0 0 0 0 0 0.039
Total
0.795 0.472 0.089 0.111 0.313 0.172 4.45
2/22/2011
15
Utilization of Ash in China; Different avenues (based on Wang & Wu, 2004)
In some developed areas, Shanghai, Nanjing and Nantong of Jiangsu Province and Nanchang of Jiangxi Province, the utilization rate of produced fly ash was 100% in the past five years and used extensively in geotechnical engineering 2/22/2011 of road construction and wallboard materials 16 Subhash Chandra Sr.
Engineer AUD NTPC Noida Office
Alumina Mineral extraction Magnetite Iron Carbon Cenospheres Other minor and trace items
2/22/2011
17
Cont
Category High value-added applications Construction Enhanced Pozzolana cement and Oil Well Cement engineering Decorative glass Ceramic Fibers Glazed floor and wall tiles Ash alloys Synthetic marble High ware resistance ceramic tile Reflective material Ultra light hollow sphere for arid zone Continuous casting mould powder Domestic cleaning powder Synthetic wood
2/22/2011 Subhash Chandra Sr. Engineer AUD NTPC Noida Office 18
Cont
Category Filler High value-added applications Mineral fillers Distemper Plastic fillers Fire Bricks Fire abatement applications Glass Ceramics Foam insulation products Anti-corrosion coating Mineral Wool FGD Adsorbent Synthetic Zeolites Activated Cenospheres
19
Protective material
Cont
These kinds of high value added products consume lower volume of fly ash than that of construction, back fill and road pavement applications However, they have the potential in generating considerable sales revenues for power plants and manufacturers, which helps to prompt the development of different high level Ash technologies
2/22/2011
20
EcoEco-Industry Park
(A conceptual model)
EIP derived from the idea of industry symbiosis could be realized to optimize and maximize the use of Ash
Ash generated from the power plants are used as feed stocks for various applications and the produced electricity is supplied to those plants as primary energy source
2/22/2011 Subhash Chandra Sr. Engineer AUD NTPC Noida Office 21
2/22/2011
22
Conclusion
There is a need for concerted effort to promote the "technically sound", "environmentally safe", and "economically justified" utilization of Ash. A number of researches and projects on high levels utilization of Ash have been carried out in many part of world, however, the majority of which have not yet been commercialized. It should be emphasized that transforming such laboratory- or pilot-scale technologies into industrial productivity is of the highest priority for increased use of Ash.
2/22/2011 Subhash Chandra Sr. Engineer AUD NTPC Noida Office 23
Fly ash should be considered as an essential ingredient of concrete and not merely for replacement of cement or reduction in cost
2/22/2011
24
ThanQ?
2/22/2011
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