Heat Exchangers Boilers Process Fired Heaters

Heat Transfer Equipment

Heat Exchangers

Shell and Tube Heat Exchanger

Shell and Tube Heat Exchanger Details

Shellside Flow In

Tubeside Flow Out Shell

Tube Bundle

Shellside Flow Out Tubeside Flow In

Shell and Tube Heat Exchanger

Shell Outlet Channel Inlet

Channel Outlet

Shell Outlet SINGLE SEGMENTAL TRANVERSE BAFFLES

Shell and Tube Heat Exchanger

Shell Inlet

Shell Outlet

Double Segmental Transverse Baffles

Shell and Tube Heat Exchanger

Doughnut and Disc Type Baffles

Air Cooled Heat Heat Exchanger

Hood or Plenum

Fan Ring Fan

Inlet Nozzles

Return Headers

Inlet Headers

Outlet Headers Outlet Nozzles

Tube Bundle Drive Assembly

Supports

Double Pipe Heat Exchanger

Vent Shell Cove r

Shell Cover Gasket

Shell

External Fin Pipe

Return Bend (welded) Drain Sliding Support Twin Flange Fixed Support Shell End Piece

Plate and Frame Heat Exchanger

8 5 2 3 10 6 4

7 1

Tube Bending Shell and Tube Heat Exchanger

Tube Failure Shell and Tube Heat Exchanger

Fouling in Shell and Tube Heat Exchanger

Boilers

Fired Tube Boiler

Industrial Boiler

Packaged Boiler

Steam Drum

Burners

Mud Drum

Heat Recovery Steam Generator

10

2 3 4 1 5 6 7 8 9

1. 2. 3. 4. 5.

Gas Turbine Dump Stack Bypass Damper Boiler Shut-Off Damper Supplemental Burner

6. 7. 8. 9. 10.

Superheater Boiler Section Downcomers Economizer Steam Drum

With permission from Henry Vogt Machine Company

To Exhaust Stack

Utility Boiler
Steam Drum

Boiler
Superheater Mud Drum Economizer

Air
Air Heater Steam Coil Air Heater To Stack Gas Outlet Burners

Gas

Air
Forced Draft Fan

Induced Draft Fan

With Permission from Babcock and Wilcox

Process Fired Heaters

Different Process Heater Designs

C. Cabin Furnace with Horizontal Tube Coil

A. Box Furnace with Arbor Coil

B. Vertical Cylindrical Furnace with Helical Coil

D. Box Furnace with Vertical Tube Coil

E. Vertical Cylindrical Furnace with Vertical Coil

F. Box Furnace with Horizontal Tube Coil

Convection Coil Radiant Coil

Burners Cabin with Convection Section

Burners Cabin with Dividing Bridgewall

Process Fired Heater

Serrated Fins

Studs

Solid Fins

Extended Surface Area

Draft Profile
Stack

Damper Hood Corbel Convectio n Section

Shield Tubes Open Damper

Radiant Section

Closed Damper

Burners Secondary air registers Typical fired heater is shown in cross-section

+2

+4

Pressure in inches of Water Relative to Atmospheric Pressure

R
ro rdo di rm ri

BulkFluid Temperature Inside Fluid

Temperature

Outside Fluid

Bulk Fluid Temperature

Tube Wall Outside Fouling (Scale) Outside Film

Inside Film Inside Fouling (Scale)

Resistance to Heat Transfer

Tubewall

Deposit Layer Film

Tube Metal Temperature

800F 785F

766F Inside Tube Temperature 730F Film Temperature

700F Fluid 600F 520F Bulk Fluid Temperature

500F

Temperature Profile in Heat Transfer

18 psig 52

D-124

D-103

Offgas To Refinery Collection System To Whole Naphtha Stabilizer

41
Steam No. 1 S/C

32 C-100 Atmospheric Column

Steam No. 2 S/C No. 3 S/C C-200 Vacuum Column No. 4 S/C

24
Steam

D-102 Flash Drum

To Vacuum Overheat System

17 10 6
Steam

F-100 A/B Crude Atmospheric Preheat Furnaces Steam Exchangers

5 1

26 psig 12 8 6

No. 6 S/C

No. 7 S/C No. 8 S/C

Crude Desalter Water

F-200 A/B Vacuum Furnaces Crude Desalter Preheat Exchangers Water Injection Steam to Radiant Coils Steam

5 1

2 psia

Vacuum Residuum

Crude Unit - Ras Tanura Refinery

Thanks