Master Handlers

Master Automation & Robotics

ORGANISATION
PROFILE

Gaurav Shah
(CMO and Director)
 Master Handlers Group

TRAILBLAZER
Value Engineered Solutions since 1982

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Organisation history
 1982 Company Established
 1984 First Handling System for Laminate and Board Industry
 1991 Software company incorporated - Autovue Electronics
 1994 Automation company incorporated in Bhosari MIDC area– Automech Handlers
 1999 First indigenous Short Cycle Laminate (SCL) press line successfully implemented
 2000 Collaboration with Stewart Gill (U.K.) for Overhead Conveyors
 2002 Industrial Component Cleaning Systems Division purchased from Thermax
 2004 6,000 sq.m. manufacturing and assembly facility commissioned near Ranjangaon
 2006 Automech Handlers renamed to Master Automation and Robotics
 2006 Joint venture with Zippel Gmbh (Germany) finalized for Cleaning Systems

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Network
Master Handlers is present in all key
customer locations

 Corporate Office & Manufacturing

Facilities
 Pune
NEW DELHI

 Sales & Service Offices:

 Delhi
JAMSHEDPUR
 Chennai
KOLKATA

 Representative Offices:
 Bangalore (sales & service) PUNE
 Kolkata (planned)

BANGALORE

CHENNAI

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 SOLUTION EXPERTISE

Lamination & Prelam Material Handling, Industrial SCADA and

Technologies & Automation & Robotic Component Customized
Turnkey Consulting Solutions Cleaning Systems Software

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Facilities ..
 Manufacturing facilities exceeding 8000 sq. m.
 Machining Centre with 30 general purpose machines
including floor-boring and plano-milling
 In-house automation and control facility
 In-house machine control software development
capability
 International standard design tools and special software
ensure quality right from the design stage

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 LAMINATION & PRELAM TECHNOLOGIES

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INDUSTRIAL COMPONENT CLEANING SYSTEMS

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 AUTOMATION & ROBOTICS

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Automation & Robotics
 Customized Handling Solutions
 Line Automation
 Turnkey Solutions
 Pick & Place Systems
 Automated Storage & Retrieval Systems
 Over Head Conveyer
 Paint Shop Automation
 Integrated Handling Solution
 Pretreatment Automation Systems
 Robotic Systems

 Standard products
 Dock Levelers (Capacity < 9000 Kg)
 Scissor Lifts (Capacity 500 – 10000 Kg, Size 1- 8 sq. m.)
 Elevators (Capacity 2000 Kg)

 Automation and Control

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Line Automation
 Assembly Automation
 Testing and Inspection Automation
 Press Automation
 Plate Cutting Automation
 Paint Shop Automation
 Diverse Handling
 Steel Plate
 Vehicle / Engine / Transmission / Seat / Chassis /
Crankshaft
 Refrigerator / Panel
 PCBs / VCRs / TV

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Conveyors and Special Devices
 Types of Conveyors
 Power, and Power and Free Roller
Conveyors
 PU Coated Roller Conveyors
 Idler Roller Conveyors
 Slat Conveyor
 Belt Conveyors
 Overhead Conveyors

 Special Devices
 Transfer Shuttles/Devices
 Vacuum Hoists
 Cross-Transfer Conveyors
 Turn Over Devices
 Palletizers
 Stackers/Destackers

Core Competence: Complete

Automation Solution
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Pick and Place Systems
 Pick and Place Systems:
 Plate handling
 Strip Feeding
 Component Transfer
 Engine block handling

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Overhead Conveyors
 In collaboration with Stewart Gill Conveyors
 More than 3500 installations worldwide
 Powered as well as Power and Free
 Features
 Elegant and Modular construction
 Fully bolted construction
 Bi-planar chain with forged links
 Specially designed closed tracks
 Compact layout
 Track mounting possible in three different
orientations
 Specially designed lubrication and tensioning
units

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Automatic Storage & Retrieval Systems
(ASRS)
 Features
 Modular multi-tier/multi-rack system
 Space Saving Design
 High speed storage and retrieval
 Flexible Storage
 Customized for component size and weight
 Integrated solution with entry and exit conveyors

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Automatic Storage & Retrieval Systems (ASRS)

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Paint Shop Automation
 Various Handling Systems
 Transporters
 Shuttle Trolleys
 Chain Conveyors
 Oven Conveyors
 Turn Tables
 Toe Conveyors

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Pre-treatment Automation Systems
 Area of Application
 Pretreatment Plant
 Surface Coating
 Paintings Lines
 PCB Lines
 Electro Plating & Deposition

 Features
 Multiple transporter heads
 Shuffled Tank Layout
 Toggling of Loading / Unloading
Stations
 Job dunking and tilting
 Automatic transfer system
 Flexible parameter setting
 SCADA

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 Robotic Solutions
 Phase I Robotic Solutions:  Phase II Robotic Solutions:
 Machine Tending  Metal Fabrication
 Press Tending  Washing / Painting
 Palletizing  Consumer Goods Industry

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Standard products
 Dock Levelers (Capacity < 9000 Kg)
 Scissor Lifts (Capacity 500 – 10000 Kg, Size 1- 8 sq. m.)
 Goods Elevators (Capacity 2000 Kg)

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Automation & Controls
 1200+ PLC based projects using
Siemens, Allen-Bradley, Mitsubishi,
Fanuc, Honeywell, B&R,
Telemechanique
 1000+ SCADA based automation
projects
 Customized software development
 State of the Art Control Designs
 Control Panel Built to the best
standards
 In-house facility

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Project Automation and Control Example #1

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Project Automation and Control Example #2

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Value Adder ..
 How MH can add value
 Increased Productivity
 Improved Quality
 Greater Flexibility
 Reduced Personnel Costs
 Space Saving
 Effective Business Monitoring
 Improved image

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Lasting Value – Select Customers
 Automobile and Ancillary Industries  Engineering Ancillaries
 Ashok Leyland  HEG
 Asia Motor Works  Tube Products of India
 Bajaj Auto
 Bharat Forge
 Consumer Durable Industries
 BPL Refrigeration
 Brakes India
 ETA General
 Clutch Auto
 Godrej GE Apppliances
 Cummins India
 Kalyani Sharp India
 Eicher Motors
 Kirloskar Copeland
 Escorts
 LG Hotline
 Honda Motors
 Videocon Group Companies
 Kalyani Brakes
 Voltas
 Kinetic Engineering
 Whirlpool India
 L & T John Deere
 Lucas TVS  OEMs
 Mahindra & Mahindra  Taikisha
 Pricol  Thermax Surface Coating
 Tata Johnson Controls  Krupp JBM
 Telco  Advani Oerlikon
 TVS Suzuki  Godrej & Boyce Mfg. Co.
 Wheels India  Haden
 HMT
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 Thank You

Looking forward to mutually beneficial co-operation

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