Heat and Power Generation With Renewable Energy, Dublin 17 19 May 2011

Experience in Europe with small-scale industrial steam turbines in decentralised power plants
Mr. Christoph Frey

Development of Siemens Turbomachinery Equipment GmbH

Foundation of Sale of AG KK&K by turbocharger merging three division to a family-owned subsidiary of businesses and BorgWarner going public shortly thereafter Acquisition of HV-Turbo from NTR-Holding German Equity Partners Funds and management acquire a >95% stake in AG KK&K from BorgWarner

2003 1999 1998 1899 1997 2000

2005

2006/2007

BorgWarner purchases a 63% stake in AG KK&K from Penske Acquisition of Schiele-PGW Turbomaschinen from Deutsche Steinzeug Acquisition of Babcock Borsigs TurboLufttechnik (TLT)
Siemens Turbomachinery Equipment GmbH

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector

A Comprehensive Steam Turbine Portfolio

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Siemens utility steam turbines 200 to 1 900 MW

Siemens industrial steam turbines 5 to 200 MW

Siemens predesigned steam turbines 45 kW to 10 MW

Copyright Siemens AG 2011. All rights reserved. Energy Sector

Customers and Applications

Our customers Producer of Pumps, Compressors IPP / Contracting / Engineering Energy-from-waste plants Utilities Smelters / Steel Wood / Paper Chemistry Petrochemistry / Refineries Food Sugar / Palmoil Ship / Offshore

Main applications Waste-to-energy Mechanical Drives Biomass Cogen / CHP Heat-recovery Gas expansion Geothermal plants / ORC

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector

Basic Technical Values

Live steam pressure:

3 131 bar_a

Live steam temperature:

dry sat. - 530C

Exhaust steam pressure:

0.08 29 bar_a
500 23 000 1/min

Speed:

Power:

up to 10 000 kW

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector

Operating Principle: Steam Flow

Steam flow: SST-060 (AFA / CFR / Condensing Module)

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector

Pre-designed Steam Turbines Product Lines

The STE Steam Turbines complete the E O IP portfolio in the lower power range from 45 kW up to 10 MW SST-110 (TWIN) up to 7 000 kW SST-050 up to 2 000 kW SST-060 (AFA, CFR) up to 5 000 kW
G

SST-120 (TANDEM) up to 10 000 kW

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector

Products & Markets

Decentralised plants

Increasing prices of fossil fuels

Global warming Political pressure on use of renewable energy Increasing demand for electricity Unused energy sources Benefits of decentralised plants Satisfy own demands for electricty and process steam Take advantage of own energy sources like heat, biomass or waste Fuel from own industrial plant or the immediate vicinity avoid transport cost and logistic problems Independence of the national electricty grid As a matter of fact the interest in such decentral power plants is increasing.
Copyright Siemens AG 2011. All rights reserved. Energy Sector

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May 2011

Christoph Frey

Products & Markets

Turbine requirements

Easy integration in the plant and the process Operation with ordinary steam parameters / minimised peripheral equipment necessary

Pre-tested and ready-for-use for short erection and commissioning time

Low investment costs High reliability Simple operation which results in low personnel costs

Low operating costs

Design considers future duty changes Low revamp costs Siemens pre-designed turbines in order to satisfy these criteria.

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector

Products & markets

SST-110 (TWIN)

Live steam

Power generation from biomass (Miscanthus) in Great Britain SST-110 (TWIN-CA 36)

HP Turbine

Pressure controlled extraction

LP Turbine

Operating data:

Live steam pressure: Live steam temperature: Condensing pressure: Electrical output:

41.0 bar a 450C 0.1 bar a 2 650 kWe

Condensation system

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector

Products & markets

SST-110 (TWIN) example

Eccleshall Biomass Farming for energy is a proposal for a 2 megawatt power plant for the generation of electricity fuelled by energy crops. This is enough to run 2000 average households. The main fuel, miscanthus (pictured) will be grown locally offering diversification opportunities and long term fuel supply contracts for up to 60 farms. A local Growers Group has already been established to coordinate fuel supply. Miscanthus is a non-invasive, sterile, perennial grass grown and harvested on local farms within a 25 mile radius of the plant.

The Biomass Power Plant is designed to ensure there will be no additional noise nuisance above existing background noise during 24 hour operation.
Emissions have been voluntarily set to a higher standard than the regulatory requirements for air quality. There will be no visible steam pump or odour emitted from the stack and performance will be monitored by Stafford Borough Council. The plant saves 1 tonne per hour of CO2 which would be emitted generating electricity from fossil fuel.
Copyright Siemens AG 2011. All rights reserved. Energy Sector

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May 2011

Christoph Frey

New development: SST-040 MINI-TURBINE as generator-drive

Power output: 75 300 kW Inlet pressure: 4 40 bar (a) Inlet temperature: dry sat. up to 400C Exhaust pressure: 0,2 7 bar (a) Applications: Heath recovery Small CHP plants Solar Thermal plants Low-maintenance Extremly failure safe Compact design Quick-start compatible Short delivery time Length Width Height 2,5 m 1,9 m 2,0 m

Features:

Dimensions:

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector

Features of the Pre-designed Steam Turbines

Backpressure or condensing type Package unit design Oil unit integrated in base frame Nozzle group control valves available Optimized part load behavior Quick-start without pre-heating Tailor made ATEX version available Suitable for gas expansion Extremly robust design especially with high wetness in exhaust or uncleaned steam fast reparing

Meet requirements of API 611 / 612*

*if overhung design and integral gear is accepted vertical / horizontal assembly Suitable for ORC (Organic Rankine Cycle)
Page 13 May 2011 Christoph Frey Copyright Siemens AG 2011. All rights reserved. Energy Sector

Thank you for your attention!

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May 2011

Christoph Frey

Copyright Siemens AG 2011. All rights reserved. Energy Sector