5S What is 5s?

5S is a Japanese word meaning Housekeeping.

5S

5S is a basic technique to enhance the workplace appearance and give a pleasant work environment. 5S is a methodology for organizing, cleaning, developing, and sustaining a productive work environment.

5S

What is 5s?
5S is a group activity performing:

1. Seiri
2. Seiton 3. Seiso 4. Seiketsu 5. Shitsuke

Clearing up, sorting

Organizing Cleaning Standardizing Training and discipline
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5S

Requirements to implement 5S
Total Employee Involvement Management Commitment Developing Self directed employees Team based activity

1S SEIRI (Clearing)
Implementation Steps Take Before Photos

5S

SEIRI is distinguishing or sorting out between wanted and unwanted items in a place and removal of the unwanted.

SEIRI

Segregate wanted & unwanted materials in all Zones Unwanted Items Examples
Factory : a. b. c. d. e. f. Scrap Machines Rejected Materials Expired Goods Broken Tools, Pallets, bins Old Notices Waste Materials Office : a. b. c. d. e. Useless Papers / Files Broken Pens Old Diaries Broken Furniture Old Notices Home : a. b. c. d. Broken Toys Old Clothes Broken Suitcases Old Packing Cases

2S - SEITON (Organizing)
A Place for everything and everything in its place Implementation Steps Identify all materials by Name/Number/Colour code etc., Design a suitable storage place / parking slots and fix the place for storing each item depending on the frequency of usage Establish a method of storage for each item which is easy to see, pick and place with X,Y alignment.

5S

SEITON
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3S SEISO (Cleaning)

5S

Sweep your workplace thoroughly so that there is no dust anywhere. Implementation Steps Prepare Cleaning schedule for all Zones covering a. Where to clean b. What to clean c. When to clean - Area - Item - Frequency
SEISO

d. Who has to clean - Responsibility e. How to clean Kit. - Method & Cleaning tool or
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4S SEIKETSU (Standardizing)
Standardizing all the 5S activities throughout the organization Implementation Steps List out the various activities of 5S. Follow the guidelines for floor marking through out the organization. The Following things to be standardized:
1) Company Colour 2) Switch / Machine / Fan 3) Machine I.D

5S

SEIKETSU
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5S SHITSUKE (Training & Discipline)

Measure, Maintain & Continuously improve the 5S activities. Implementation Steps 5S Chairman & Zone leaders should monitor all the 5S activities continuously Create work discipline with the help of employees working in the particular area and to suit the requirement.

5S

SHITSUKE
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