DISTRIBUTION (%)

REMARKS
+- 4 assignments submit on MONDAY before 5PM. Late submission not ALLOWED. student to solve each assignment indipendently. No point given if discovered asignment exactly the same. Discussion are allowed. basic question to be given without warning. given during semester after a sizeable of lessons are learned. 2 hours with 4 problems to solve. 3 hours examination with 4 problems to solve. contributes 40% of the final grade.
2

1) ASSIGNMENTS

20 %

2) QUIZZES 3) TEST 1

10%

30 % 4) TEST 2 5) FINAL EXAMINATION 40 %

19 March 2012

Recommended reference books:

1. Serope Kalpakjian, Steven R. Schmid, 2010. Manufacturing Engineering and Technology, Sixth Edition, Pearson PrenticeHall, Inc. 2. William D.Callister, Jr., 2007. Materials Science & Engineering: An Introduction, Sixth Edition, John Wiley & Sons Inc. 3. William F. Smith and Javad Hashemi, 2006, Foundation of Materials Science and Engineering, Fourth edition, McGraw Hill Inc.

19 March 2012

1. Introduction. 2. Materials Science and Engineering 3. Classification of Materials

Explain and discuss the materials science and material engineering Differentiates the types of engineering materials and give examples on their current and future applications. Material selection and design for sustainability.

The relationship among structures, properties, processing, and performance of materials

Better understanding of structure-composition-properties

Cost? Effective? Fabrication? Safety?

Mechanical Engineer Civil & Structure Engineer Electrical Engineer Electronic Engineer Aerospace Engineer Chemical Engineer Etc

Materials Engineering..

Used of Materials Science knowledge (fundamental) to design and to produce materials with properties that will meet the requirements of societ

Materials science

Materials science & engineering

Materials engineering

Basic knowledge of materials

Resultant knowledge of the structure, properties, processing, and performance of engineering materials

Applied knowledge of materials

 2003 Brooks/Cole Publishing / Thomson Learning

Materials Science & Engineering

ENGINEERING MATERIALS

Mechanical properties & Physical properties

Properties are the way material responds to environmental and external forces; Mechanical properties: Response to mechanical forces, strength and etc. Electrical and magnetic properties: Response to electrical and magnetic fields, conductivity and etc Thermal properties are related to transmission of heat and heat capacity Optical properties include to absorption, transmission and scattering of lights Chemical stability in contact with environment corrosion resistance

Definition: Inorganic substances which composed of one or two

metallic elements and may also contain nonmetallic elements.

Properties: Crystalline structure, Good thermal and electrical conductors, Strong and ductile at room temperature, Good strength at high temperature, Shiny when polished.

Examples: Metallic elements: iron, copper, aluminium, nickel, titanium.

Nonmetallic elements: carbon, nitrogen, oxygen.

Metals and alloys classification: Ferrous metals and alloys (steels, cast irons) Nonferrous metals and alloys (aluminium, copper, zinc, titanium, nickel)

Application: Aircraft Turbine Engine

Definition: Consist of organic long molecular Chains or networks. Properties: Structure: most are crystalline, some are mix. Vary strength, and ductility. Poor conductors of electricity Good insulators Low density, low softening temperature. Application example: Manufacturing of digital video disks (DVDs)

Definition: Inorganic substances consist of metallic elements and nonmetallic elements chemically bonded. There are usually combination of metals or semiconductor with oxygen, nitrogen or carbon (oxides, nitrides or carbide).

Properties: Structure: Crystalline, non-crystalline, mixtures of both. High hardness, high temperature strength. Brittle, light weight, high strength. Good heat and wear resistance, reduced friction. Insulative properties.

Domestic

Industry

Engineering

Building

a) Advanced engine applications. b) Turbocharged diesel engine

Composite is a material which is made up of two or more distinct materials (matrix and reinforcement).
Example: A familiar composite is concrete, which is basically made up of sand and cement.

The reinforcement is usually stiffer than the matrix, thus stiffening the composite material.

Types of composite:

PMC, MMC, CMC

Unique properties : Capable to alter electrical conductivities in their surface chemistries in very localized areas (E.g. Integrated Circuit). The conductivity is as good as metals because no free electron and the electron valence is full.

1.

Pick

Application

Determine required Properties

Properties: mechanical, electrical, thermal, magnetic, optical, deteriorative.

2. 3.

Properties

Identify candidate Material(s)

Material: structure, composition.

Material
Identify required Processing

Processing: changes structure and overall shape ex: casting, sintering, vapor deposition, doping forming, joining, annealing.
Selecting the RIGHT material!
26

List the important properties of each of the engineering materials you have learnt

1. What is engineering materials? 2. What are the main classes of engineering materials? 3. Define a composite material. Give 3 examples of a composite material and the applications. 4. Define materials science and materials engineering. 5. List the important properties of each of the engineering materials you have learnt. 6. List some materials usage that you have observed over a period of time in some manufactured products. What reasons can you give for the changes that have occurred?

Use the right material for the job Understand the relation between properties, structure, performance, and processing. Recognize new design opportunities offered by materials selection.