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AFFINITY DIAGRAM
HISTORICAL EVOLUTION
HISTORICAL EVOLUTION
Historical Evolution
In this process he collected lots of information on them, and found such information to be vast and scattered.
Historical Evolution
He therefore developed a system to organize them according to their affinity.
The Society of QC Technique Development sponsored by the Japanese Federation of Science and Technology found the system to be very useful and included it as one of the New Seven Tools.
Suppose we have a problem without the theory of cause i.e., we are unable to establish a causal relation to the effect, we may talk to people whom we think will be able to throw some light on that.
Such people may be friends, colleagues, or fellow members of a Quality Improvement Team or a Quality Circle. Everybody has ideas about how or why things happen.
Can you think of an occasion when somebody told you Sorry, I cant answer you as I dont fully understand the problem ? But when they give large number of ideas as possible causes, they only, many a time, further confuse us.
In such cases how do we manage such data collected? Can we make a cause and effect diagram out of it ?
To make a cause and effect diagram we should be able to identify at least four or five major subcauses so that other ideas can be fitted as subsub cause, sub-sub-sub cause and so on.
SCATTERED DATA
In this case we may find it difficult to identify such major sub causes as the data with us will be invariably so scattered. Thus finding such major sub causes itself is a big task.
On such occasions the best way will be organizing the available causes just as many groups. Then we can label each sub group and proceed further for analysis.
This is one of the benefits you get out of Affinity Diagram. This tool is useful on occasions when available information are intertwined and we do not have a clear picture.
IDEA!
IDEA!
IDEA!
IDEA!
IDEA!
IDEA!
In case it was taken as a group exercise we may face another problem also. Many times we will find it difficult to arrive at a consensus on a path to be followed. Ten people have twenty different ideas of sub grouping the available information.
System or method provided for making Affinity Diagram takes care of such problems. By using this system group consensus can be arrived at without any disagreement or quarrel.
Affinity Diagram helps us to find a new pattern or a different image from the intertwined information. In other words it helps to bring out the real image or problem to the surface.
To find an answer to any problem we tend to take up a logical process. They have their use up to a certain limit.
Mr. Hitoshi Kume in his book Management by Quality while explaining about the problems, put them into three categories.
All you have to do is cut down your weight to bring down your blood pressure
There are some problems for which causal relations are visible or easy to establish and they get solved immediately.
you should go for a blood test and an x-ray so that I can diagnose or know the root cause of your problem
Second category problems are those which call for collection of data and analysis to find out the root cause. This takes time but can also be solved.
But the third category problems are those for which diagnosis or finding out the causes are very difficult, with the result they remain as permanent problems or occur again and again.
I am not able to diagnose the problem even after all the tests, scanning, etc.
On such occasions logical thinking may not be able to yield a result. We have to think in a different way i.e in a creative way. Affinity Diagram largely uses a creative rather than a logical process.
Affinity Diagram
Affinity Diagram is normally a time consuming process. It is not used for simple problems.
Some typical situations necessitating the use of Affinity Diagram No past experience. When patterns are vague and undefined.
Affinity Diagram
is an innovative tool creatively used
When we confront a problem or a problem arises it is a natural tendency of the human mind - to try to understand through logical reasoning - to use past experience - to form opinions quickly Sometime such an approach may not help us. Hence we should have an open mind to probe into unexplored areas. On such occasions tackle the problem by collecting verbal data and organizing them affinity-wise and creatively thinking.
THINKING IS BASED ON
PAST EXPERIENCE
LOGIC
Similarly, when we work on a new field, we should analyze without any bias the ideas of others. We can add our ideas and try to find an affinity, and then form our opinion.
Why dont you check up with Mr. Seth. I think he had solved a similar problem in his previous organisation
I guess I will have to check up with Mr.Seth if I ever want to solve this problem.
This calls for courage and ability to break away from old ideas.
The homework looked very easy. I can obviously finish it in half an hour. Let me grab some sleep now and do it in the morning.
Shingo Shigeo, an eminent Japanese Scientist who introduced many revolutionary concepts like Poka Yoke, SMED etc., says we think we know certain things we perceive.
Oh my god! I have only 15 minutes left before leaving for school and my home work is not even half completed !! What should I do now?
On many occasions when we think that we have understood on just perceiving a thing it could be deceptive and not the reality.
I will take my magnifying lens so that I can examine my problem from every angle
I came up with this solution only after examining each and every aspect of the problem.
it is a multifaceted examination before arriving at the conclusion why it has to be the way it is
This is real understanding. The relationships can be divided as related and unrelated. Where objects are related, the relationships are restricted to FOUR kinds. 1. Cause & Effect 2. Opposition 3. Similarity 4. Proximity
To use this relation we shall consider guidelines like * Is anything the cause for this effect? * Is anything against it? * Is anything similar to it? * Does anything always appear in conjunction with it?
Eureka! I have come up with a number of new chemicals through my unconventional experiments! Now I just have to find out at least one use of these chemicals.
An existing system may have a basis. Sometimes it will be useful to study and build upon that by adding new experiments and bringing some changes. This is called the breakthrough approach.
OH GOD! I am not losing weight at all! Probably I should make one of those diagrams to find out the reason for not losing weight.Only those diagrams can help me now!
Existing system can be broken into pieces of information and then we can build a new system by adding, rearranging and forming a new Affinity Diagram.
Robbers
When no unity exists in a group of heterogeneous people, teamwork must be promoted for mutual understanding.
Construction of Affinity Diagram with their participation enables tapping of the views, experiences and ideas of the people on the chosen problem and classifying them into orderly groups of similar ideas.
This way mutual understanding and team work is promoted by the Affinity Diagram.
Could you arrange a meeting with all the departments before we start implementing our idea.
In successful implementation of a new idea or policy, the concerned persons participation is crucial.
We are planning to implement a lot of changes in order to beautify our factory. Can I get some good ideas as how to go about it?
For this, first float the idea or policy among people involved and create an environment wherein people would respond with their ideas fearlessly and without prejudice.
IDEAS
IDEAS IDEAS IDEAS
IDEAS
IDEAS IDEAS IDEAS
The bank of ideas so generated needs to be organized into meaningful groups. Use an Affinity Diagram approach.
Our factory has a new look now. We should try our best to maintain it.
This creates a sense of ownership amongst the participating personnel and thus ensures easier and effective implementation.
When an issue is too large or complex to understand, making an Affinity Diagram helps for better understanding. Consider for example motivational packages for employees at different levels in an organization.
Affinity Diagram is a very useful tool but it is a time consuming process. It cannot be used for fire fighting . Whenever there is a strong need for a solution and where an early solution is not available, Affinity Diagram can be used.
We would like to know why our cricket team is not able to stand up to pressure in spite of talent?
- Make the purpose clear. The subject or problem for which the diagram has to be made.
This problem has taken a lot of our time and we are unable to solve it. I think we should think different and use new seven tools
Yes, it will help. But find persons who can think and give some good suggestions
- Members of such a group or team should have adequate knowledge on the theme or problem
- Select an effective leader who is capable and who could have a quick grasp of diverse views and perceptions of other people who may be from different areas (heterogeneous)
- People who have worked together and have good rapport is preferable
- Homogeneous groups are better and the prospective leaders can be trained
- The group should not be frequently changed while tackling a problem as the cohesiveness would be lost
- When a fresh problem or improvement theme is taken up a new group can be formed
We can include Mr. Lele in the next think tank group to be formed before next Australian tour.
- It is good to restrict the group to 6 or 8 and not more as larger the group more will be the chaos
Let us start the training right now for the team and not wait till the test match begins.
- Overall training of all members gradually would help effectiveness of the group.
Let us take the problem of Improper implementation of TQM (Total Quality Management) in an organization for analysis. Our objective is to find out the reasons for it.
The team accordingly consists of people from various departments. They are as follows :Mrs.Preeti Byramjee - QA Manager and TQM Coordinator Mr.S.Sanjay - Production Manager
Mr.A.R.Kaushik
Mr.S.P.Biswas Mr.R.S.Kambli
- Chief Engineer
- I.R.Manager - Commercial Manager
Mr.S.K.Verma
- Manager - MIS
Step - Two
Explain to the group the issue to be considered.
OUR IDEAS
This is an important task. While the group needs to know about the task, do not make attempts to give too much clarity. By such an attempt, we tend to pass on our views and colour it, which will affect the free thinking of the group members.
This has all the information you need and you dont have to do any thinking
- Do not give too much of micro details of the issue. The possibility of giving colour to our ideas is very much needed
This is the rough idea Miss Simron. I think rest you should figure out
This presentation is to give a general idea, gentlemen! These facts and figures should stimulate your creative ability and give us the required result.
This must be sufficient John. I dont want to spoon feed and kill your creativity
Do not give too many facts in detail. That would mean spoon-feeding and kill creativity
Well! Overall generally this is what happens, but sometime it can be altogether different. So dont get carried away by this.
- Use generalized phrases which would provide the communication on the issue and at the same time set people on the thinking process.
Example I
Take for example, TQM implementation. The leader can present to the team. the general Quality Status in the company the amount of attention paid to quality and quantity
Example II
Improper Implementation of TQM - Explain the objectives for starting TQM - Ask members as to where we have gone wrong
The area wherein we assemble should be free from disturbance and interference and also comfortable. The facility needed should be blackboard, flip chart or an overhead projector. Write on the top clearly the problem before us in the manner suggested.
Step - Three
Generate and record the ideas
- brain storming.
- discussion method.
- through interview method that is talking to people individually and through group sessions.
c) Ideas can be generated through yet another method of individual thought process.
- another is what is derived through a reflection of the inner thought one has on the subject.
When such information carefully collected and recorded either on a transparency for projection for the entire group or a flip chart for everyone to see could stimulate some more ideas by hitch hiking on those already collected. Finally these ideas can be discussed for their merit.
IN OUR BRAINSTORMING SESSION ON THE PROBLEM IMPROPER IMPLEMENTATION OF TQM IN AN ORGANIZATION MEMBERS VIEWS WERE AS BELOW: 1) Inadequate training infrastructure 2) Project evaluation norm poor
IN OUR BRAINSTORMING SESSION ON THE PROBLEM IMPROPER IMPLEMENTATION OF TQM IN AN ORGANIZATION MEMBERS VIEWS WERE AS BELOW: 8) Project implementation poor 9) Lacks direction
IN OUR BRAINSTORMING SESSION ON THE PROBLEM IMPROPER IMPLEMENTATION OF TQM IN AN ORGANIZATION MEMBERS VIEWS WERE AS BELOW: 15) Potential of people not harnessed 16) Not allowed to work in own pace 17) Improper goal integration due to poor communication
IN OUR BRAINSTORMING SESSION ON THE PROBLEM IMPROPER IMPLEMENTATION OF TQM IN AN ORGANIZATION MEMBERS VIEWS WERE AS BELOW: 21) Production and not people oriented 22) No flexibility or pragmatism
IN OUR BRAINSTORMING SESSION ON THE PROBLEM IMPROPER IMPLEMENTATION OF TQM IN AN ORGANIZATION MEMBERS VIEWS WERE AS BELOW: 28) Irrelevant projects selected 29) Communication gap between middle and top management 30) Lack of competent trainers 31) Creativity not encouraged 32) No universal training on quality 33) Talents not recognized
IN OUR BRAINSTORMING SESSION ON THE PROBLEM IMPROPER IMPLEMENTATION OF TQM IN AN ORGANIZATION MEMBERS VIEWS WERE AS BELOW: 35) Suppressed ideas due to mind-set
IN OUR BRAINSTORMING SESSION ON THE PROBLEM IMPROPER IMPLEMENTATION OF TQM IN AN ORGANIZATION MEMBERS VIEWS WERE AS BELOW: 42) Members not clear about project 43) No guidance to project teams 44) Tardy TQM implementation
Step - Four
Transferring the ideas into cards.
The next step is to transfer the ideas on to small cards for grouping, only one idea should be written on a card.
Cards should be small so that it is easy to stick on a sheet.
Keep the length of the statement minimum. It should not be too big. It should be brief and simple.
Plan the statement properly. While conveying the meaning it should not create any confusion.
Write down in a legible way so that everybody can read them and also they should be visible from a distance.
Step - Five
Display the card
This is not a difficult task if we use the right material. Small transparency sheets will help to display on overhead projector. But best one will be the self adhesive pads we get now-a-days. Self adhesive slips on a metal or a glass board pasted can be easily removed and re-pasted in any place we want. The board or paper on which we display should be broad enough for moving the cards the way we want.
INADEQUATE TRAINING INFRA STRUCTURE NO PERIODIC REVIEW OF PROJECT INADEQUATE PREPARATION FOR TRANSITION
PROJECT EVALUATION POOR PROJECT IMPLEMENT ATION POOR NOT CLEAR ABOUT TQM CONCEPT
INDIVIDUALISM AND NO TEAM SPIRIT MIDDLE MGT AMBIGUOUS ABOUT COS GOAL NOT ALLOWED TO WORK IN OWN PACE
LACK OF CONVICTION AND COMMITMENT NO IMPORTANCE TO MEANS IMPROPER GOAL INTG DUE TO POOR COMMN INADQ OF FEW QITS FORMED
NO BASIC SKILLS FOR TEAM WORK ACHIEVE RESULTS BY ANY MEANS POLICY AND OBJ FOR TQM NOT ESTB
LACKS DIRECTION
INCONSISTENT POLICIES
PRECONCEIVED VIEWS DUE TO LACK OF TRUST LACK OF COMPETENT TRAINERS RESULTS OF PROJECTS ARE NOT USED TARDY TQM IMPLEMENT ATION
CREATIVITY NOT ENCOURAGED RIGID SYSTEM AND NO FLEXIBIILITY RESULTS DO NOT COMMENCE WITH RESULTS
RESISTANCE TO CHANGE
Step - Six
Sorting the card
Group activity in organizing and grouping Even though one member may be able to organize the cards according to affinity, the best way of doing it is involving everyone. The group activity begins at this point and everyone has the chance to participate.
The group leader can ask a member to arrange the cards according to their affinity in bunches based on his views.
The initial person should preferably be a neutral person and not somebody who is powerful enough to avoid others from making changes in his arrangement.
The first person should look for two cards that may seem to be someway related. He should search for other cards that may be having affinity to both of the cards or even to one of them.
This method has to be carried on till all cards are arranged in five or six groups.
There should be no discussion or comment made during this process. Everyone should keep quiet and observe what is being done.
Oh GOD! How do I arrange them now? Mr. Seth will kill me if I change his arrangements.
Once the first person arranges it in his way, call the next person. He has the right to arrange them the way he wants.
Thank God my number is in the end! I can happily sleep and all the changes would be done before my turn comes!
Actually after one or two arrangements, changes are done in a minor way.
Agreed
Agreed AGREED Agreed AGREED
Some cards may remain as loner that may not find a place in a group. It should not worry us.
This is a time consuming process but you will ultimately find a clear picture emerging from this.
A
MEMBERS NOT CLEAR ABOUT PROJECT
B
INCONSISTENT POLICIES
C
RIGID SYSTEM AND NO FLEXIBILITY
PRIOR COORDINATORY EFFORTS FOR RESULTS
D
LACK OF COMPETENT TRAINERS
Step - Seven
Creating header cards
Once the arrangement part is over our next job will be finding a header card which captures the main idea for each group. This is not a difficult process. Normally the group can be asked for the idea. What emerges as consensus can be taken as header card by the group. When there is a doubt, the leader uses his discretion.
HEADER CARDS
ORGANIZATIONAL CULTURE COMMUNICATION
TOP MANAGEMENT
MIDDLE MANAGEMENT
POLICY MANAGEMENT
SYSTEM
Step - Eight
Displaying the final set-up
Now we can put them in a neat way with the heading and show them to the entire group. Sometime at this stage a discussion may arise calling for some changes. Group leader may use his discretion and take appropriate action. The final set up in our case study is as follows:
People are scared as failures are not tolerated Individualism and no team spirit
Members not clear about project Mdl. Mgt ambiguous about Cos goal
Policy and objectives for TQM not estb. Project implementation poor
No autonomy to teams
Inconsistent policies
No importance to means
Resistance to change
No cohesive teams
No flexibility or pragmatism
Lacks direction
Spirit
Self Confidence
Batting Batting
Bowling
Fielding
Captaincy
Should be athletic
Believing in their strength and capabilities The belief that each one is the best in his dept. of the game
Consider taking singles as important as fours Keeping the wickets intact up to 30 overs & keeping the scoring
Playing the spinners with caution & intelligently Good running between wickets without running out
Everyone trying to give 110% on the field with a high spirit of cooperation
Aim well and try to hit the stumps for run out
Judiciously rotate bowlers Analyse strength & waeakness of opponents & plan strategy
Use experience and skill intelligently Maintaining good pace according to wicket condition
Lead by example
Recognition
Recognize QCCs contribution s Publicize QCCs results Bring out an exclusive news letter for QCC
Send consistently performing Circles to Conventions Recognize constance performance with gifts and mementos
Provide enthusiasm
Provide infrastructure for QCC meetings Do not interfere in the autonomy of QCCs Guide and teach QCCs (on going)
Provide change for everyone to lead Have good HR with QCCs & all employees Do not hasten QCCs to complete projects
Adopt suitable methods for teaching SQC Enable QCCs to master minimum basic tools Identify potential leaders during Trg. & reinforce Develop attitudinal & behavioural changes
Encourage good human relation-lead by example Conduct regularly steering committee meetings Attend QC Circle presentations and conventions Do not emphasize on monitory gains
Communication
Interaction
Communicate the changes thought about to all levels of Mgt. & workers & supervisors Circulate a questionnaire to all management levels to elicit view points Collect filled in questionnaires within time bound frame
Top management core group should interact with middle Mgt. Levels & drive conviction Middle Mgt. Members should interact with line Mgt. & supervision
Line Mgt. Supervisors should interact with workmen and prepare them for changes
Collect data from questionnaires Arrive at perceived mean value of view points
Step - Nine
Oral or written presentation
The project taken is something new and any enlightened management will be interested in the findings. This calls for a presentation and collecting views.
Hello Mr. Sharma. I heard Your Quality Improvement Team has done a wonderful job. Can you arrange for a presentation. I am interested in seeing it.
SUMMARY
Affinity Diagram is a creative process and normally considered as the first one in the New Seven Tools. It can be used independently and also in conjunction with other tools. It can be used either way. Since this is a creative process for the same problem different group will come out with different ideas and drawings. This is a very useful and powerful exercise and at the same time improper use may not give you the real benefit. Only repetitive use will give the understanding of it, their efficiency and result.