# LUBRIQUIP

Centralized Lubrication Systems

Trouble Shooting/
Repair

LUBRIQUIP, Inc.., Unit of

LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.

IDEX Corporation. All Rights Reserved.

Recognizing Signals of Malfunction

Obvious Signals

A. Machine Shut Down. B. Red Lights, w/Horns, Sirens, Etc. C. Ruptured Discs at Pump. D. High Pressures.

LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.

Recognizing Signals of Malfunction Cont

Subtle Signals

A. Longer Cycle Times. B. System Pressure Spikes. C. Slight Pressure Rises. D. Low or Sub Normal Pressure. E. Occasional Red Lights. F. Blown Fuses. G. Full or Empty Reservoir. H. Leaks. I. No Lights "On" with Controllers. J. Blown Indicator Pins.

LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.

Trouble Shooting/Repair Tracing and Correcting Faults

A. Determine if System Fault Involves High or Low System Pressure a. Examine Blow Out Disc. b. Manually Operate Pump & Observe Pressure Gauge B. With Low System Pressure a. Fault is Most Likely with the Pumping Unit or the Control System. b. There Most Likely is Nothing Wrong with the Transmission System. C. Exceptions a. Broken Main Line. b. Lines too Large.

LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.

Trouble Shooting/Repair Tracing and Correcting Faults

D. With High System Pressure a. Fault is Most Likely with the Transmission System. i.e., a Blockage in Filters, Divider Valves, Hose, Tubing, Fittings, or the Bearing itself. b. There Most Likely is Nothing Wrong with the Pumping Unit or the Control System. E. Exceptions a. Pump Surges. b. Too Much Flow. c. Low Pressure Switch Setting. F. Locating Blockage. Refer to Service Bulletin #30101 Explaining Recommended Procedure. a. With Performance Indicators. b. Without Performance Indicators.
LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.

Disassembly and Assembly of Divider Valves

Manually Test to Determine Type of Malfunction. Only Disassemble if Malfunction is Indicated.
A. Make Sketch for Guide to Proper Reassemble B. Clean External Surfaces. C. Remove Tie Rod Nuts (Test Torque). D. Examine Each Section and Gaskets or O-Rings a. Look for Damaged Gaskets or O-Rings b. Blocked Passages c. Damaged Gasket Surfaces

LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.

Disassembly and Assembly of Divider Valves

E. Examine Inlet and End Section. a. Check Ports and Drilled Passages F. Disassemble Sections One at a Time. a. Soft Jaws in Vise b. No Hard Objects in Bore c. Clean Only d. Examine Piston and Bore for Scoring Replace as Required e. Do Not Interchange Pistons f. Do Not Attempt to Refit Pistons G. Reassemble Piston Section. a. New End Plug Gasket or O-Ring b. Correct Torque
LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.

Disassembly and Assembly of Divider Valves

H. Reassemble Manifold. a. New Intermediate Gaskets or O-Rings b. Correct Stacking Per Sketch c. Proper Assembly Torque d. Bench Test
TORQUE CHART - FT. LBS. (NEWTON - METERS)
MJ MX MGO MH MSP MD MXP MJS Tie Rods 12 (16.2) 23 (31.2) 12 (16.2) 5-8 (6.8-10.8) 5-8 (6.8-10.8) 15-18 (20.3-24.4) 6-9 (8.1-12.2) 12 (16.2) End Plugs 15 (20.3) 35 (47.5) 15 (20.3) 9-10 (12.2-13.6) 9-11 (12.2-14.9) 15 (20.3) 25-30 (33.9-40.7) 15 (20.3) Pipe Plugs Mtg. Screws 6-7 (8.1-9.5) 18 (24.4) 18 (24.4) 8-9 (10.8-12.2) 8-9 (10.8-12.2) 8-9 (10.8-12.2) 8-9 (10.8-12.2) 6-7 (8.1-9.5) 20 (27.1) 12-13 (16.2-17.6) 15 (20.3) -

LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.

LUBRIQUIP, INC.
Centralized Lubrication Systems

Thank You!
LUBRIQUIP, Inc., Unit of IDEX Corporation. All Rights Reserved.